Most hobbyists, for small amounts of sanding (which is required from time to time), use sanding machines that they make themselves.
As an abrasive tool, such devices usually use discs and belts made of fabric, as well as sanding paper. This can be explained by the fact that they are inexpensive and can be easily changed if you need to sand at a different grit level.
In addition to grinding metals, wood and plastic, such homemade products can quite successfully sharpen plumbing/carpentry tools, as well as improve drills and turning cutters.
Making a grinder from a computer hard drive + ()
Any old hard drive can be converted into a miniature grinding machine. To do this you need to follow these steps:
- completely disassemble the hard drive and remove from the case everything that is located to the left of the magnetic disks;
- cut out a working circle from sandpaper, make a hole in the center of the circle for the spindle;
- stick several strips of double-sided tape onto the rotating disk of the hard drive and secure it with sandpaper;
- make a protective screen to protect the eyes from the possible ejection of the manufactured sanding disc;
- connect the finished design to the power supply from the computer and use it.
Of course, this design does not have high power, but it is quite possible to sharpen a small knife or scissors.
About prices
If we calculate the approximate cost of the entire amount of work, then car centers for polishing will announce a price of 150 USD. The price includes polishing with all the products offered by the center. It is not always possible to be sure of an excellent result when placing a car in the wrong hands. Moreover, many of these services do not bear responsibility.
The work done yourself will cost much less. On average, a can of polishing paste in an authorized store will cost more than 15 USD. One can is enough for five cars. Polishing wheels will cost 5 USD. If you don’t have a grinder or polishing machine, you can borrow it from friends or rent it; in extreme cases, a drill with the ability to adjust the speed will do. As a result, the total amount will be no more than 30 USD. In addition to significant savings, you will be confident in high-quality work done with your own hands.
Making a grinder from a drill
To transform an ordinary, household electronic drill into a grinding machine, you need to equip it with a special attachment - a working drum or a special support plate, depending on the intended purpose.
The support is a plastic or rubber base with glued sandpaper and a shank for clamping. Discs with a flexible shaft are suitable for working with a loose drill, while those with a rigid shaft are best used only for a perfectly secured drill.
Sanding drums for a household drill are structurally an ordinary cylinder, a shank and sandpaper glued to the cylinder. Using drums, the working surface of the grinder is placed parallel to the axis of rotation.
Types of polishes
You need to choose a product for your car that will not only give you a special shine, but also hide minor defects. You need to study the characteristics well and choose the appropriate type.
Polish is an emulsion or paste that has a long shelf life. Its composition, depending on its purpose, includes synthetic and natural ingredients.
- For mechanical processing, abrasive and restorative compounds and a polishing machine are usually used. This method helps to quickly remove a thin layer of varnish and remove small scratches. In addition, you can return the original color that the car had.
- Protective silicone and polymer polishes do not contain abrasive particles, since they can be used to mask abrasions and create an additional layer that will protect the car from ultraviolet radiation, aggressive acids and climatic influences. They can be applied by hand.
Synthetic and Teflon protective types can withstand up to 10 washes, while those created on a wax basis are washed off much faster.
The color of the car determines the choice of the desired polish, which has the appropriate shade. The kit often includes a soft sponge, but you'll need other tools to polish your car.
Manufacturing algorithm
Considering that home machines will be interchangeable in terms of the type of processing, and the decisive role will be played by the attachment installed in the drill, we will consider two main options for home-made units - horizontal and vertical.
The procedure for assembling a vertical machine is as follows.
- Cut a square base 50 by 50 cm from a piece of metal or wood, with a thickness of 10 to 20 mm.
- Drill a hole in it exactly in the center at a distance of 1-2 cm from the edge for mounting the stand. The diameter of the stand must be at least 5 cm.
- Install the stand, center it using a level and weld it with a welding electrode. If you are making a wooden machine and the stand will be wooden, then firmly fix it with self-tapping screws.
- Using metal clamps, secure the drill to a movable element that will be put on the stand, forming a lowering/raising spindle.
- Place the spring on the strut. Its length must be at least 2/3 of the rack.
- Having placed the drill on the stand, mark the place where the drill will hit when lowering the spindle.
- According to this place, cut two through hollows in the frame crosswise.
- A table is installed in the groove on the threaded pin on which the workpiece will be mounted. A nut is screwed onto the pin from the bottom side; it will fix the table in the desired position. You can also attach the table to the pin from the outside with a nut, recessing it into the surface of the table so that it does not interfere with the placement of workpieces.
- It is important that after securing with a nut, the length of the outer part of the pin is flush with the top surface of the table.
Required materials and tools
The torque-creating element, and accordingly the main working part in each type of machine, is the drill. The type of processing will largely depend on the attachment installed in its cartridge. Therefore, identical materials will be needed to assemble them.
To assemble a lathe, grinding machine:
- rectangular metal or wooden base, bed;
- clamping sleeve;
- a clamping head, which will be attached to the drill chuck;
- runners for the pressure sleeve;
- seat for fixing the drill.
Materials for assembling a drilling and milling machine:
- square bed;
- a metal stand on which the spindle with the drill attached will move;
- a spring corresponding to the diameter of the rack;
- table for workpieces;
- pin for fastening the table.
Tools you will need:
How to Make a Sander From a Drill
How to make a sander
When work with a wooden surface comes to an end, the final sanding step begins. To perform grinding without burrs, scratches, and to perfectly round the sharp corners of any part, you need to use a wood sander. This tool will help to perform masterful grinding even for a new person who has picked up the device for the first time. If desired, perform the grinding machine independently, using only the means at hand.
Is it worth polishing a car with a grinder?
Minor scratches or chips on the car body do not need to be fixed in specialized workshops, nor do you need to buy paints and putties in stores. Abrasive car polishing will do a great job with minor damage and unevenness. This action will correct the shortcomings and save a significant part of the budget. All motorists have a lot of questions about polishing technologies, related products for polishing work, costs, grinding machines and many others. The main one is the possibility of correct and high-quality polishing of a car at home.
Do-it-yourself grinder from a drill
A belt grinding machine is used in cases where it is necessary to perform finishing processing of parts, that is, as equipment for carrying out finishing technological operations.
Most often, such machines are used in the furniture industry; they are used to process parts made from various types of wood.
But a belt grinding machine can also be used to process metal parts, for which a belt with an appropriate abrasive material is used.
Belt grinding machine
Application areas of the machine
The main tasks performed by the belt grinding machine are: final leveling of the surface being processed, bringing the level of surface roughness to the required level, bringing the processed surfaces to the level of smoothness before covering them with varnish and other finishing materials. The belt machine is also used to eliminate minor defects of the processed surface: depressions, elevations and burrs, processing the finishing coating: removing sagging primer and varnish, burr, grinding internal surfaces, processing roundings on the surface of the part.
A factory-produced option, the drawings of which can be used to create a similar homemade device.
The tape machine can be used for processing parts made of various materials: wood, plain and alloy steel, non-ferrous metals.
What’s convenient is that using a belt machine you can process parts that have different shapes: quadrangular, round and flat.
Using such equipment, it is possible to process round and tubular parts with a large cross-sectional diameter.
Design features of the machine
The working tool of any belt surface grinding machine is a belt on the surface of which abrasive powder is applied. It is made in the form of a ring and is placed between two rotating drums, one of which is the leading one and the second is the driven one.
Recommendations for the direction of rotation of the machine belt
Rotation to the drive shaft of the tape machine is transmitted from an electric motor, which is connected to it via a belt drive.
The speed of movement of the belt mechanism can be adjusted, thereby changing the processing modes of parts.
The belt of a surface grinding machine can be positioned horizontally or vertically, as well as at a certain angle, which is allowed by some models of equipment in this category.
When choosing a belt sanding machine model for processing a particular part, it is important to consider the length of the surface that needs to be sanded. It is much more convenient to process parts on such machines whose surface length is shorter than the length of the abrasive belt and work table. If such conditions are met, the quality of processing will be much higher.
A homemade version of the machine is not so difficult to implement in a home workshop
The belt grinding machine can have different designs: with a movable and fixed work table, with a free belt.
A separate category includes wide-belt equipment, the peculiarity of which is that their work table, which is also a feed element, is made in the shape of a caterpillar.
In those equipment models that have a work table in their design, the abrasive belt is located in a horizontal plane, and in equipment with a free belt that does not have a work table, it can have a different spatial position.
A mandatory structural element of any belt sanding machine, including a tabletop one, is an exhaust device, which is necessary to remove dust generated in large quantities during the processing process. Both a professional and any homemade grinding machine used in a home workshop or garage are powered by an electric motor.
Principle of operation
The main operating parameters of a belt sanding machine include the feed speed and the force with which the belt is pressed against the workpiece.
Parameters such as the degree of grain size of the abrasive belt should be selected depending on the material from which the workpiece is made, as well as the degree of roughness that the surface of the machined product should have.
https://www..com/watch?v=KNo6GXiM54s
The characteristics of the material being processed, in particular its hardness, primarily influence the grit size of the abrasive belt to be selected. Processing modes that are directly related to each other are feed speed and tape clamping force.
So, if grinding is carried out at high speed, but with insignificant pressing force of the abrasive belt, then some areas of the surface of the part may turn out to be untreated.
If, on the contrary, you increase the clamping force and reduce the feed speed, you may encounter the fact that burns and blackening of the material may appear in certain areas of the surface being processed.
Another variation of the machine - view from the working surface of the belt
The results of grinding are also influenced by how well the abrasive tape is glued together.
In order to obtain high quality processing and not encounter malfunctions in the operation of the belt machine, you should not use abrasive belts that are glued incorrectly or have torn edges.
When putting the tape on the equipment shafts, it should be positioned so that the overlapping end of the seam does not ride up against the surface of the workpiece, but slides along it. Learn more about gluing tape in the video below.
Any, including a manual grinding machine, must provide the ability to adjust the belt tension, which is ensured by moving a movable shaft that is not driven. Tape tension is a very important parameter, when choosing which you should follow the “golden mean” rule.
The main characteristic for determining the degree of tension of the tape is its deflection, which is measured by lightly pressing on its surface in a tense state.
A manual belt grinding machine can be serviced by one operator, who moves the work table with the workpiece and rotates it so as to bring all areas of its surface under the abrasive belt.
How to make a belt sander
Many home craftsmen and professionals are wondering how to make a grinding machine with their own hands. The reason for this question is quite simple: the high cost of serial grinding equipment, which not everyone can pay off if not used regularly.
In order to make such equipment, you will need several main components: an electric motor, rollers and a reliable frame. Naturally, drawings of such a device or a photo of it would not be superfluous. Also at the end of the article you can watch videos on assembling a tape machine on your own.
The motor for belt grinding equipment is not difficult to find; it can be removed from an old washing machine. You will have to make the frame yourself; for this you can use a sheet of metal with dimensions 500x180x20 mm.
Such a platform must be secured to the frame very securely using several bolts.
Another version of the bed
The efficiency of a belt sanding machine directly depends on the characteristics of the electric motor that is installed on it.
If you are planning to make a grinding machine with your own hands, then an electric motor with a power of 2.5–3 kW, developing about 1500 rpm, is quite suitable for you.
In order for the sanding belt to move at a speed of 20 m/s when using such a motor, the drums must have a diameter of about 200 mm. What’s convenient is that if you choose an engine with these characteristics, you won’t need to make a gearbox for your grinding machine.
The drive shaft is connected directly to the electric motor shaft, and the second - driven - must rotate freely on an axis, which is installed in bearing units. In order for the abrasive belt to touch the surface of the workpiece more smoothly, the section of the frame on which the driven shaft is installed should be made with a slight bevel.
You can make shafts for a belt sanding machine from a chipboard with minimal financial costs.
Simply cut square blanks of 200x200 mm in size from such a plate, drill central holes in them and place them on the axle with a package with a total thickness of 240 mm.
After this, all you have to do is grind the resulting package and make it into a round shaft with a diameter of about 200 mm.
Tips from service technicians
It is recommended to make such machines only from metal elements - bed, pressure sleeve, stand. Wooden construction is easier to assemble, but has a shorter service life. It can fail even from minor mechanical damage - accidental impacts.
In addition, a wooden stand can withstand less pressure; using such a machine it will be more difficult to drill a hole in solid material.
It is recommended to choose a drill model only from a series of professional tools designed for long-term and frequent use.
You should think in advance about the fact that you may have to process particularly durable materials, so it is better that the drill has an impact function.
It is important to understand that the power of a hand drill and its speed of rotation are significantly less than that of electric motors on industrial machines. Therefore, you should not overload the tool to avoid burning its motor.
To learn how to make a machine out of a drill with your own hands, see the following video.
Let's block ads! (Why?)
How to make a belt sander
Many home craftsmen and professionals are wondering how to make a grinding machine with their own hands. The reason for this question is quite simple: the high cost of serial grinding equipment, which not everyone can pay off if not used regularly. In order to make such equipment, you will need several main components: an electric motor, rollers and a reliable frame. Naturally, drawings of such a device or a photo of it would not be superfluous. Also at the end of the article you can watch videos on assembling a tape machine on your own. The motor for belt grinding equipment is not difficult to find; it can be removed from an old washing machine. You will have to make the frame yourself; for this you can use a sheet of metal with dimensions 500x180x20 mm. One side of the frame should be cut very evenly, since it will be necessary to attach the platform on which the electric motor will be mounted to it. The platform for the electric motor should also be made of a sheet of metal with dimensions 180x160x10 mm. Such a platform must be secured to the frame very securely using several bolts.
Another version of the bed
The efficiency of a belt sanding machine directly depends on the characteristics of the electric motor that is installed on it. If you are planning to make a grinding machine with your own hands, then an electric motor with a power of 2.5–3 kW, developing about 1500 rpm, is quite suitable for you. In order for the sanding belt to move at a speed of 20 m/s when using such a motor, the drums must have a diameter of about 200 mm. What’s convenient is that if you choose an engine with these characteristics, you won’t need to make a gearbox for your grinding machine.
The drive shaft is connected directly to the electric motor shaft, and the second - driven - must rotate freely on an axis, which is installed in bearing units. In order for the abrasive belt to touch the surface of the workpiece more smoothly, the section of the frame on which the driven shaft is installed should be made with a slight bevel.
You can make shafts for a belt sanding machine from a chipboard with minimal financial costs. Simply cut square blanks of 200x200 mm in size from such a plate, drill central holes in them and place them on the axle with a package with a total thickness of 240 mm. After this, all you have to do is grind the resulting package and make it into a round shaft with a diameter of about 200 mm.
Drawings and detailed analysis of some parts of a machine made of wood.
Wood belt sander (click to enlarge)
In order for the tape to be located strictly in the middle of the shaft, the diameter of its central part should be 2–3 mm larger than at the edges. And to prevent the tape from slipping on the drum, it is necessary to wrap a layer of thin rubber on it, for which you can use an old tire from a bicycle wheel, having previously cut it along its entire length.
The sanding belt for such a machine, the optimal width of which should be 200 mm, is made from ordinary emery cloth. The standard cloth is cut into strips of the required width, and an abrasive tape is already glued from them. It should be borne in mind that the material is glued end-to-end; for this purpose, dense material is placed on the reverse side, which will strengthen the resulting seam. The properties of such a seam are greatly influenced by the glue; it must be of very high quality, then the material will not tear along the seam after a short period of use.
Several more options for manufacturing belt grinding machines can be seen in the video below.
https://youtube.com/watch?v=opM1afRob6o
Original idea
This design is very versatile, since its basic part (base and spindle box) is the working part of several other devices described in the following articles:
- DIY wood lathe. Description, drawing, video.
- Do-it-yourself thicknesser machine: drawings, photos and videos.
- Homemade grinding machine from a drill (screwdriver). Description, drawings, video.
These articles contain photos and videos of do-it-yourself machines.
Turning | Thicknesser | Grinding |
Thus, part of the structure of the described machine can be used for the manufacture and subsequent assembly of three more additional devices. If necessary, having all the components, you can assemble the devices you need at the moment at your own discretion.
Design
There is nothing particularly complicated in the design of a belt grinder. The device consists of a motor, drive and guide rollers. A sanding or roughing belt of the required grain size is passed through them.
When the engine is turned on, the drive roller mounted on its shaft begins to rotate, and through the tensioned working belt, the rotation is transmitted to the guide rollers. By pressing the part to be processed in the working area against the belt, the operator performs the required operation, changing the position of the workpiece relative to the surface of the belt if necessary.
By adjusting the distance between the guide rollers, it is possible to process surfaces with defects of different depths. During prolonged use, the sanding belt may not stretch much. To compensate for possible slack, a tension mechanism is provided in the design on one of the rollers. Typically, such a function is assigned to a roller located at the same distance between the leader and the slave.
The grinding machine is supplied with a support table, which also serves as a surface for fixing the workpiece. As a rule, such a table should be able to rotate 90 degrees about one axis. In this case, it is possible to process two perpendicularly located planes without reinstalling the part on the support table.
Of course, a grinder control panel is required! For safety reasons, it is recommended to mount it on the machine frame in close proximity to the operator’s working area. Portable machines are equipped with a stand made of durable steel with mounting holes on the base, allowing you to fix the unit on a wooden surface.
If you look at the design details, you can immediately notice some visual instability of the assembled grinding device. The overhang of the side dimensions of the installed rollers significantly exceeds the supporting surface on the base. In addition, the absence of a support table makes it difficult to effectively process relatively large surfaces, and holding the part in a canopy is inconvenient and quite dangerous.
An increased length of the working belt leads to additional losses due to friction. It is necessary to use a higher power power unit in the drive, and this increases energy costs. The tension unit is simple and functional. Adjusting the tension is a matter of seconds. The machine comes with replaceable sanding attachments, which can be used for sanding even on internal surfaces. Despite this, the cost is 100 thousand rubles. makes me think.
Electrical part
Since the grinder will be fixed from below, we will no longer be able to turn it on in the usual way. It is necessary to provide for the installation of the following elements:
- a clamp that will constantly hold the control key in the “on” position;
- socket for connecting an angle grinder;
- control station that turns the electricity on and off at that outlet.
It is very good to use an industrial control station in such a design. This unit has two keys. The “Start” button is quite tight, which prevents accidental activation. The large and soft “Stop” key allows you, if necessary, to quickly turn off the device by reaching it with any part of the body.
With broach
A type of pendulum mechanism is a broaching machine. Their design allows not only to lower and raise the cutting disc, but also to move it longitudinally along the cutting line. This mechanism allows you to process materials whose width exceeds the diameter of the cutting disc.
Unlike a simple pendulum, the design of the mechanism with a broach contains not only a hinge for attaching the pendulum arm, but also runners that allow you to move the saw unit closer and further from the hinge, moving it along the cutting line.
In this case, deviation of the cutting unit to the left or right is still unacceptable. It is difficult to make guide rails of the required rigidity yourself. If possible, you can use an old mechanism from a small vertical drilling machine to move the carriage.
When making a metal machine for an angle grinder, you can try to make guide carriages from a suitable metal profile (for example, a corner). The carriage itself is mounted on the profile with simple ball bearings. In order for the mechanism to be accurate, on one side of the carriage the bearings must be fixed to the platform and pressed by powerful springs.
There is an interesting experience of using used shock-absorbing “struts” as metal guides. They are used in passenger car suspensions, rear door lift mechanisms, and even as gas springs that support upward-opening kitchen cabinet doors.
READ Lubricant for Bosch angle grinder gearbox
Actually, we don’t need the filler for the “racks” and even get in the way. The design requires only a stand with a piston and a cylinder in which they move. In the case of a gas-filled rack (furniture or from a car door), you just need to drill a small hole in the bottom of the cylinder and the gas will come out. You will not only have to bleed gas from the car shock absorber strut, but also drain the oil.
When choosing gas springs, pay attention not only to their length, but also to their diameter. Power springs are usually more accurate and stronger. In any case, the length must be selected to be the longest allowable in your design.
In wooden structures, some craftsmen use furniture hinges from drawer pullout mechanisms as guides. These are quite precise mechanisms. You just need to choose the strongest ones available on the market and install several parallel runners. This will provide even greater strength to the structure and allow it to last longer.
Pendulum
Today, the most common cutting machine design is the pendulum mechanism. Machines of this kind also contain a large table with a slot at the base. But unlike a circular saw of a classical design, the cutting mechanism with a disk is fixed above the table, and on a movable lever.
The tool lever has a hinged mount that allows it to be lowered and raised above the table surface. This design resembles a pendulum. That's why the mechanism is called that way. The cutting disc, plunging into the workpiece, falls below the plane of the work table. This allows you to make a cut in the material up to 1/3 of the disc diameter.
A grinder assembly with a disk and a protective casing will be attached to the pendulum arm Here you will have to be creative, because the body of the grinder is designed for a comfortable hand grip and has a complex shape. In addition, I would like to be able to use the grinder separately from the machine.
Usually, a strong and rigid bed is installed on the pendulum, cut out of wood exactly according to the shape of the existing angle grinder. For ease of removal and installation, the angle grinder is secured in the stock with clamps on screws tightened with wing nuts. The clamping force of the grinder should be sufficient, and the material of the bed should not slip. This will ensure that the tool is securely fastened and operates safely.
If you are making a pendulum machine from metal, it is best to make homemade hinges from ball or roller bearings. The result is a very precise, strong and durable design.
When making machines from plywood and wood, ordinary door or gate hinges are used as hinges. The fastening will not be as precise as homemade hinges, but quite strong.
You should not limit yourself to one canopy loop. Make the hinge as wide as possible and secure it to two powerful hinges installed towards each other at a slight angle to the axis. Such a connection will be precise and durable.
Usually, for ease of operation, the “pendulum” design is spring-loaded. This allows you to constantly hold the cutting tool in the upper position without exerting any effort. After the material is placed on the table, the pendulum is lowered by hand. The fact that the mechanism is “hung” by a spring allows you to precisely control the cutting force and tool feed by hand.
The simplest option would be to place a compression spring under the pendulum arm. This is a very compact and rational design, but the master does not always have a spring of suitable power and length at his disposal.
If space at the workplace allows, you can make a pendulum arm in the form of a swinging rocker arm. Then the opposite end of the lever can be pulled down by a tension spring. It is much easier to select such a spring. It would be possible to use a rubber band or even simply hang a counterweight of suitable weight on the far end of the rocker arm.
To ensure an accurate cut, the workpiece should be secured on the table. In the simplest case, it is enough to provide rear stops to which the material is simply pressed by hand. If possible, it is better to provide a vice of one design or another for fastening.
If fastening the material on the table allows you to rotate the workpiece at one angle or another, such a machine is often called a “cross-cut machine.” Usually, for simplicity of design, the workpiece is rotated at several fixed angles - for example, 45 and 60 degrees to the plane of the disk.
Making your own grinding machine
It is impossible to make a grinding machine yourself without knowledge of the design and types of tools. The most common grinders:
- corner or otherwise Bulgarian. Discs must be replaced. The surface is polished with cleaning wheels. You can manually adjust the pressure;
- tape. For use on flat surfaces only. The work is done with a sanding belt, suitable for woodworking;
- vibration Used at the stage of finishing smooth surfaces;
- delta sander. Suitable for products with a curved shape.
Less common tools are straight sanders, polishers, random orbit sanders, and brush sanders. The device, made at the factory or with your own hands, does not differ in design. The main elements can be identified:
- Drive unit. Its power regulates the performance of the device. Mostly an electric type drive is used, but there are pneumatic devices made with your own hands. They are powered by a compressor.
- Gearbox. A machine element present on an angle grinder or drill. The basic part is the spindle. It transmits torque to the tool. There are also models that do not have a gearbox.
- Working platform. Tapes, disks or circles are used under it. Serves for fastening abrasive materials.
- Frame. The function of this element is protection from damage and dust. Factory devices have dust collection systems. When made with your own hands, the material is not able to compete with the factory analogue, since the quality of the factory model is better.
- Control system. Regulates the speed and power of the device.
Making a homemade grinder is not as difficult as it might seem. The main criterion is the correspondence between the capabilities of the device and the planned work. To save money, it is better to take the components that are on hand. There is no point in buying spare parts. Then the device will be comparable in price to the factory model. Naturally, the quality of a tool from a store is better than a home-made machine and it is more logical to take a ready-made device. Let's consider grinding machines made from scrap materials.
From the Bulgarian
The grinder is designed for grinding. We can say that it is an angle grinder, but there are some subtleties. The tool copes well with rough work, for example, removing old paint, removing corrosion or stains on metal. For factory models, there are attachments that allow for more delicate cleaning. This is possible thanks to the different grain sizes of the sanding sheet. For household appliances, operation occurs only in one mode with speeds of up to 14-15 thousand per minute.
IMPORTANT: This speed is suitable for sawing materials, but is high for sanding work.
The motor of the grinder has too much power. You need extensive experience in polishing with an angle grinder, in the presence of special polishing discs and circles. For delicate work, for example, for polishing a car, an angle grinder is not suitable. One careless movement and there will be a hole in the transport. A grinding machine needs a power of 300-400W. A do-it-yourself grinder made from an angle grinder is heavier than its factory counterpart, but you can customize your homemade grinder to suit your needs, which will make using the machine easier.
You can make an attachment for a homemade sanding machine, which will allow you to turn the device into a small belt sander. This option does not use a protective casing. If there is no possibility and desire to create nozzles, you can change the speed. Independent change will require knowledge in radio engineering. We need to create a voltage regulator. The operating procedure is as follows:
- solder using a printed circuit board;
- thyristors are adapted to radiators;
- testing is being carried out. Connect the light bulb and turn the toggle switch. The light should fade out smoothly;
- The device is mounted under the tool casing.
On expensive devices you can adjust the speed, but they cost from 10,000 rubles.
From a drill
A household electric drill equipped with a special attachment can be converted into a grinder from a drill. Depending on the task, this may be a special plate or drum. Or make a belt sander out of the tool.
- Sanding pad. It is a plastic or rubber base with sandpaper and a tail for attaching to a drill. The flexible shaft is suitable for working with a loose drill. With hard ones, they are used with a well-fixed drill.
- Sanding drums. The drill attachment consists of a regular cylinder, sandpaper and a tail. When used, the axis of rotation is parallel to the working surface of the grinder.
- Belt sander. The drill operates as a drive. For production you will need: rods with and without threads, profile pipe, plywood, steel sheet, bearings, various hardware and wood glue. Before manufacturing, make sure that you have a metalworking tool, a device for sawing metal. The assembly diagram is publicly available.
Orbital sander
Can only be made from a broken orbital machine. The main problem in manufacturing is the rotation of the disk. Self-production is too problematic due to the rotation device. In addition, the factory version is not too expensive, and there is no point in wasting time on this kind of machine.
Belt sander
Making this tool is not at all difficult. Follow these steps to create a belt sander:
- selection of necessary parts and materials;
- making a reliable base for mounting the tool;
- installation of countertops;
- securing the racks with the drum and tensioner;
- mounting drums and motor;
- fastening the sanding tape.
Processing large parts requires creating a large copy of the grinding machine yourself. If you install an electric motor with a power of more than 2 kW and a rotation speed of about 1500 rpm, then this is enough to rotate a drum with a diameter of 20 centimeters. This device is already used to process parts about 2 meters long.
Homemade grinder from a computer hard drive
An old hard drive can be turned into a miniature grinder. The advantage of this model is the complete absence of investment, except for the cost of abrasive wheels. Follow the easy steps to create the device:
- disassemble the hard drive and remove everything to the left of the disks;
- take sandpaper and make a circle out of it with a hole for the spindle in the center;
- secure the sandpaper by gluing it onto the rotating disk of the hard drive;
- make a screen to protect your eyes from the sanding disc flying out;
- connect to the power supply and use.
The device allows you to do small jobs. For example, you can sharpen a drill, knife or scissors. The average rotation speed is about 7600 rpm, but it all depends on the hard drive manufacturer.
Factory kits of accessories - ready-made attachments
On the domestic electric tool market, there are factory adapters and stands for converting an angle grinder into a circular grinder.
Their advantages include:
- Presentable appearance;
- Possibility of precise adjustment of the cutting angle;
- Ease of use;
- Workmanship.
In addition to these advantages, factory-made machines also have some disadvantages. Among them are:
- Inability to use the machine for longitudinal cutting of wood;
- Limited cutting thickness. This is due to the adaptation of the machine only to a certain diameter of the sawing disc;
- High price. As a rule, it exceeds the price of a homemade machine by 2 - 3 times;
- Expensive spare parts;
- Greater weight compared to a homemade machine.
Horizontal drilling machine
This device will be useful for carpenters and furniture makers who constantly work with wood. This machine allows you to make strictly perpendicular and even holes in wooden parts in a matter of seconds, without spending a lot of effort and time.
A device that allows you to work with a drill in a horizontal position is made of the following materials:
- chipboard;
- plywood;
- tree.
First you need to drill a small hole in a piece of plywood. Next, another piece of plywood is taken, into which screws are screwed, used to drill a hole for the drill chuck.
Make sure that the hole is as precise in diameter as possible, and to do this, measure the drill chuck. After this, you can make a round blank from a piece of wood. Next, you need to glue all the parts together using PVA glue. Then clamp the parts with clamps and let them dry completely, then strengthen the fastening by screwing in several self-tapping screws. Using a round wooden piece, the exact diameter of the chuck is adjusted.
The tabletop for the machine is made of chipboard. Holes are made in it that will fix the machine in the future. Using wooden waste, you need to make stops for the drill that follow the contour, size and shape of the power tool. Please note that the drill should “lie” on its side strictly in a horizontal plane. If necessary, measure the position of the drill using a hydraulic level.
Fixation of the drill is ensured by free-running screws. The tool is ready! After completing the final calibration, you can safely use it.
Types of polishes
Even the most reliable paint coating sooner or later fades - because of this, chips and cracks appear on the surface of the car body. It is these that polishing destroys, returning your “iron horse” to its original appearance. Of course, to make the game worth the candle, you need to choose the right polish and paste:
- Abrasives. Polishing using these substances removes abrasions and scratches from the surface of the car. Remember that such products also destroy a small layer of varnish, so after polishing the car it needs to be restored. Of course, you should not overuse abrasive polishing - too frequent use of such products can destroy the paintwork of the car body;
- Non-abrasive substances. Using such products, protective polishing is carried out. In order for the car to look presentable, such a procedure must be carried out at least once a year;
- Silicone polishes. These substances fill the smallest cracks in the body and give the car a pleasant shine. They are often used in combination with abrasives to secure the polish.
https://youtube.com/watch?v=4LRZh8amrlk