Do-it-yourself auger - how to make and make a flexible one - manufacturing

Preparatory stage

Before you begin assembling the auger structure, you need to prepare a working tool . This list includes:

• sheet steel;
• car springs;
• file;
• special vice for fixing workpieces;
• hammer;
• cardboard and marker;
• grinder and wheels for it;
• fasteners; roulette;
• pipes of different lengths.

In addition, you will need a welding machine and safety glasses to reduce the risk of sparks getting into your eyes while working.

As for the pipe material, it is better to select steel elements that have increased corrosion resistance. If you take a cheap option, then after some time rust will appear on the surface.

If everything is prepared, then you can start working. To make a screw with your own hands, you must perform the following steps:

• first make a project, and then a template on thick cardboard;
• take a hollow steel pipe, this material must withstand severe mechanical stress;
• make coils from a flexible steel sheet and use a welding machine to weld the feathers to the pipe - you get a kind of spring.

If a screw is required to work with bulk material, then the turns must be arranged continuously. Otherwise, the desired effect will not be achieved. If everything is done correctly, you will get an effective tool that will have the following positive qualities:

• compact size;
• high performance;
• long service life;
• easy to use;
• rapid deepening and raising of the earth.

But all these characteristics can be obtained only if you strictly follow the installation instructions. Even a beginner can install some homemade devices.

Materials used fixtures and tools

To carry out DIY work on making a drill auger, certain materials and tools are required. In this case, you can make not only turns for the auger with your own hands, but also many other elements. To work you need the following:

To make a spiral for augers, it is recommended to choose steel with increased corrosion resistance, since rust may appear on the surface with use over time. Some tools for making an auger are in a regular mechanic's kit.

Source

Easy way

There is a very simple way to quickly assemble a homemade auger with two blades. These elements will fit perfectly into the ground. The only negative is that it can only be used at shallow depths, no more than 10 m.

The screw is manufactured using the following technology:

1. We take a pipe with a length of 100 to 140 cm, it all depends on the height of the worker. In its upper part we weld an oblong nut that will correspond to the bolt. Can be replaced with two standard ones. If you take less, the structure will not hold securely.
2. We weld a metal sleeve or thick reinforcement in the lower part - this element will act as an adapter to the drill. We buy a ready-made chisel or make it ourselves from a steel strip 30 cm long and 3 mm thick. First, we thoroughly calcinate it and then cool it in boiling lead or oil. We fix this spiral in the sleeve, and then carefully sharpen it.
3. We take two discs from an angle grinder: one with a smooth edge of 150 mm, the other toothed - 180 mm. We saw these disks in half, in which case the central part expands and coincides with the main pipe. We install them one by one: first the smaller one, and 10 cm higher - the larger one. We place the parts strictly at an angle of 35 degrees to the ground. In this case, the efficiency increases with minimal effort.
4. Next, we make tubular elements for extension. To do this, take a pipe with a similar diameter and length of 100-140 cm. Then insert a bolt from below and weld it. In the upper part we install and weld an oblong nut.

In this case, the drilling structure will make longer strokes, which means that working with the tool will be easier and faster. At this point the auger is ready.

Centrifugal screw pump

The screw pump in question is characterized by certain features related to the principle of operation. Its features are as follows:

1. The auger rotates at high speed.
2. Due to rotation at high speed, centrifugal force is created.
3. The main part is located in a sealed housing, which in most cases is made using steel or plastic.
4. The blades create certain chambers. While the pump is running, they are gradually filled. During production, attention is paid to high accuracy of screw fixation; there is a slight gap between the blades and the walls.

The advantage of this design option is that even a significant impurity does not cause serious wear and tear on the structure. That is why such a pump began to be used in a wide variety of industries.

Complex option

This method of manufacturing a screw will allow you to assemble a high-quality and accurate device that will serve for a long time. First, calculations and drawings are made, then measurements are made. It is also worth preparing tools and suitable material in advance, and only then start assembling a homemade drill.

Step-by-step instructions for installing a screw mixer are as follows:

• Take the prepared pipe, and it should be smooth, without any bends or deformations. Drill a perpendicular hole with a diameter of 8 mm at one end. This is where the top part will connect to the handle.
• Install the tip from below - this part will set the direction of movement of the earth. You can make it from an old car spring. You can cut the required square using a grinder.
• Make a longitudinal cut in the pipe, which should have a thickness equal to the tip. Next you should insert it with its sharp tip inside the pipe. The result should be a device that resembles a spear.
• Connect the parts using a welding machine, not forgetting about safety measures.
• Cut a cutter from the spring equal to ½ the diameter of the drill being made, and cut the teeth on it. It is these elements that will bite into the soil, loosen it, and only after that the soil will fall onto the spiral of a homemade auger.
• Position the cutters so that they are at an acute angle to the main surface. After this, the parts should be welded to the steel pipe.
• Cut a circle from a metal sheet, the same in diameter as the auger spiral. Make a hole in its center into which the pipe will be inserted. Attach the manufactured disk to the cutter welded to the tube. Mark their contact using a pencil or a special marker.
• Using the marks obtained, cut the circle from the edge to the center; it is best to do this with a grinder. Place the cut disk in a vice and twist the elements into a spiral with a hammer. Place the self-made auger onto the pipe and weld it. Finally, brush the surface with a wire brush and paint.

Actually, this is where the work is finished. All that remains is to make a handle and an extension cord. The first one can be made of plastic, it will be more convenient, but the last part can be made from any suitable pipe.

Screw feeder

The screw is only an executive part. For rotation, a kind of feeder is installed, which may have various design features. The classic version is represented by a combination of the following elements:

1. Electrical engine. Such a device in most cases ensures the creation of rotational motion. There are models that can be powered from 220V and 380V.
2. The safety clutch eliminates the possibility of damage to the electric motor when a large force occurs. There are many different types of safety couplings installed, all of which have their own specific properties.
3. As a rule, at the output of an electric motor, the shaft receives a large number of rotations. In this case, the transmitted force is not significant. This can be changed by installing a gearbox, for example, a worm gearbox.
4. The gearbox is connected to the working unit using a gear drive. It is characterized by increased wear resistance and can last for a long period. By changing gears, you can change the transmitted force or the number of output revolutions.

The feeding device can withstand high loads and will last for a long period.

Some tips

Some recommendations will help you make a high-quality drilling device. When working, you should consider the following:

• It is necessary to correctly calculate the diameter of the screw. The fact is that during operation the hole will differ slightly from the size of the cutting part. For example, a 200 ml element will provide a well of 240-250 ml.
• You can replace the grinder discs with regular sheet steel, the thickness of which will be about 2 mm. But it will have to be further bent and sharpened to give it the ideal shape.
• When working with the disk, you must follow safety precautions. It should be carefully and securely secured in a special vice, and cut only with safety glasses.
• To calculate the auger feather, you can use the special program “Compass-3 D”. She will do everything necessary, just enter the initial data and wait for the finished drawing. All this will significantly save time.

To extend the service life of a homemade auger, you need to clean it after each job. Remove soil from metal parts, adjust blades and sharpen them if necessary. In addition, for storage, choose rooms with low humidity.

Calculation of the feather of a screw conveyor or auger

The most important parameter is the size and geometric parameters of the auger feather. Special programs are used to determine properties. An example is KOMPAS-3D. This program also includes a package that allows you to automatically perform calculations when you enter the following information:

As a result of automatic calculations, you can obtain a detailed drawing on which the main parameters are indicated. In addition, the usual formulas can be used to determine the main parameters.

How to make a screw with your own hands - make a flexible one

About two and a half thousand years ago, the ancient Greek mathematician, physicist and engineer Archimedes invented a water-lifting machine, which later became known as the Archimedes screw. It was this invention that served as the prototype of modern screw conveyors.

Augers, as they are otherwise called, have extensive applications in industry and beyond. Meat grinders, drills, drilling tools, all of this works with the help of augers.

Well, today we will talk in detail about the use of screw conveyors in snow blowers, consider the causes of malfunctions of its belts (read about them here), and learn how to replace worn-out machine elements with your own hands. Read more about DIY repairs here.

Belt application device

There are two types of belts used in snow removal equipment; they do different jobs, but the principles are the same. In both cases, their task is to transmit torque from the drive shaft to the driven shaft. The first belt transmits the moment of force to the auger, and the second distributes it to the wheels.

Due to their strength and similarity to the structure of chains, timing belts are used on snow blowers. They are more convenient and lighter than regular ones, transmit torque well, and are easier to secure in hard-to-reach places. Among other things, belts are divided into two types:

The first type is more likely to be found on the auger; it is more elastic and durable, and is more difficult to deform. The second type is suitable for transmitting high torques in both directions; it is more often used for wheels.

Now it is clear that belts are integral structural elements, without which work is not possible. It is for this reason that it is important that they remain intact during operation, because they are one of the most frequently broken parts in a snow blower and wear out very quickly at the most inopportune moment.

If, while clearing snow, you suddenly notice that the wheels or augers are not responding when you try to operate them, you can be sure that you will have to replace one or both belts.

You can carry out the replacement work yourself, this will save you some money, but first you need to understand what exactly caused the belt to fail.

Usage

The advantages of using screws in production are the maximum simplicity of the devices and the controlled, uniform supply of bulk, small-piece or liquid cargo.

Construction is impossible without the help of an auger. Devices based on it will help mix concrete, move cement or sand from place to place. The first use of augers on construction sites began in the sixteenth century.

Screw conveyors or screw conveyors are widely used in the field of agriculture due to their closed design and compact size. Almost all combines currently produced in Russia are equipped with augers.

But in drilling, augers have not gained much popularity, because their use is only possible if the surface for drilling is soft, but not clay, since clay sticks to the auger, plus the depth when drilling augers is very limited. But if these parameters are met, then the auger screws do their job quite well.

Examples of the use of augers in the food industry: transportation of food products in workshops (meat, flour, sugar, cereals). Even pharmaceuticals are not possible without screws; with their help, it is possible to carry out hermetically sealed transportation of raw materials for medicinal products.

Causes of malfunctions and repairs

There is no way to protect the belt from wearing out; at some point it will still have to be replaced, but there are some operating tips that will help the belts “live” longer:

• Take breaks from work; long-term non-stop operation of equipment leads to the fact that all structural elements become very hot. Such conditions will very quickly destroy the belt, and will not have the best effect on the car as a whole.
• At the same time, you should not turn the snow blower on and off too often. This also has a detrimental effect on the operation of all parts.

• You should never forget that any technique loves caress and lubrication. Regularly lubricate all parts, this will significantly increase their life.

These tips will help you delay the death of your belts, and your car will certainly thank you for it.

With the help of minitrator you can remove snow in your garden or in the city.

About

Disadvantages of auger pump

The device in question has many disadvantages that must be taken into account. The main ones can be called:

1. The cost of the structure can be significantly increased. Products from domestic manufacturers are much cheaper, but industrial ones are characterized by higher performance characteristics.
2. Design features do not allow the device to idle. This can lead to overheating and increased wear of the mechanism.
3. The volume of transported water is constantly at the same level. In other words, such a pump cannot be used to regulate the pressure in the system.

The disadvantages of the screw pump do not allow its operation in certain conditions.

Instructions for replacing belts

When a belt fails, you should use these instructions for replacing it:

• First, decide which belt you are going to replace.
• Remove the cover covering the belts. It is located in front of the engine, under it you will find nuts. Usually there are six such nuts.
• Unscrew the nuts. If the drive cable prevents you from doing this, loosen it
• So, you got to the belts, remove the damaged parts.
• After installing new belts, you need to spend some time tensioning them. Find the optimal distance at which they will be well tensioned.
• Screw the nuts back and return the cover to its original position.
• The auger gears are available in 20- and 24-tooth types.

For more information about replacing belts on a snow blower, watch the video:

How to make a screw with your own hands

The manufacture of the screw is carried out in several successive stages:

• We make a frame from pipes. Typically, the drawings give dimensions of 50 x 70 cm. Based on the size of your motor and the size of the bucket 50 x 30 cm, you can choose the most suitable frame size yourself.
• The auger itself is made of a pipe; a 270 x 120 mm blade made of two or three mm steel is installed in its center. The screws can be made from conveyor belt, but it is preferable to use steel.
• Balance the screw by removing excess metal with a grinder. To do this, install the screw in the finished seat and turn it by hand, so you can find out where the metal needs to be removed.

• If you decide to use a conveyor belt, you will need about 1.5 meters one centimeter thick. Four rings with a diameter of 28 cm are cut from the tape.
• Use a rubber plug to cover the bearings in which the shaft will rotate. Otherwise, they will immediately jam.
• The bucket can be made from ten-millimeter plywood. For rigidity, the walls of the bucket should be attached to the frame.
• When making such structures, it should be remembered that if an electric motor is used (for electric snow blowers), it must be protected from snow. If you choose a walk-behind tractor, decide in advance on the adapters to connect it. Read the article about how to make a snow blower for a walk-behind tractor with your own hands.

Making a screw with your own hands

In a country house, in the absence of a centralized water supply, they equip an autonomous one - a well or a well, and to drill a well, in order to save the budget, they do not rent a drilling rig, but drill with a homemade auger, which makes the process cheaper, although it makes it a little more time-consuming. You can make an auger with your own hands in one day: it is enough to have some tools and materials for this, which will be discussed, as well as the manufacture of an auger with your own hands is described in detail.

Drawing for making a screw spiral

Homemade drilling devices

We also manufacture an auger in cases where a drilling rig is needed. The work carried out is characterized by the following features:

All elements of the product in question are welded with a welding machine. In this case, attention should be paid to the quality of the seam, since even minor defects reduce the strength of the connection.

Screw manufacturing procedure

Materials and tools you will need:

1. Thick-walled iron pipe Ø 40 mm and profile pipe;
2. Grinder with metal disc, electric drill and welding;
3. Steel sheet ≈ 2 mm thick;
4. Tape measure, pencil, cardboard for making a template, paint;
5. Chisel, rasp, sharpener and hardware (bolts with nuts);

Construction of a screw conveyor
First, you need to make the actual belt conveyor, which is offered in two versions:

1. For self-production, a screw loader with dry soil unloading is more suitable, that is, the soil is not wetted with water, but is taken to the surface in the same condition as it was at depth. This method involves rapid wear of parts and is designed for drilling shallow wells, or preparing several augers for replacement during the drilling process;
2. Excavation with water flushing is much faster, but the mechanism requires improvement in the bit area. Part wear is reduced by reducing friction and water cooling of the mechanism. Below we will consider just such an option, which can be used without water not only as a drilling tool, but also, for example, as a grain loader.

Hand drill with flushing the auger
Before making an auger with your own hands, prepare the material. A 120-centimeter piece of pipe is taken as the body, the ends of which are cut evenly with a grinder. Next, you need to cut a square with sides 200 x 200 mm from sheet steel, drill Ø 40 mm in the center of the square and make a slot with a grinder from the center in any direction to the edge. This will be one turn of the conveyor spiral, of which several will need to be made. To make it round, the square is cut by welding or a grinder to the shape of a circle with Ø180 mm, the spiral is bent so that the pitch between the turns of the spiral is within 80-100 mm.

Schematic diagram of the auger interturn feather

You should end up with a circle, the beginning and end of which do not coincide in the plane. This part will serve as a template: you will need to attach it to a sheet of steel, outline the outline with a pencil and cut out the next circle. It is better to paint these blanks immediately to protect them from corrosion, and after assembling the structure, paint them again.

With a pitch between spirals of 100 mm, 12 spirals (feathers) must be cut for each auger segment. The rings are secured to the auger axis by welding, and to each other too. After welding, the seams are hammered and cleaned of scale with a rasp.

A profile pipe is needed to make the auger mounting system. The pipe is left open at the top to allow water to flow into it. To produce an auger, water is simply not poured under the grain. The profile pipe is inserted 2/3 into the round one and welded, and the gaps between the pipes are closed with pieces of sheet steel. In a square pipe, step 2 cm away from the top and drill a through hole Ø 10 mm.

Auger drawing

The manufacture of the receiver, which is located on the back side of the auger, involves welding four steel sections that follow the contours of the profile pipe. Departing 2 cm from the lower end, a through hole Ø 10 mm is also drilled, through which the entire structure is fixed using a bolted connection. It is better not to use a threaded connection so that when the screw rotates in reverse, the structure does not become disconnected.

Next, a bit for the auger is made, which will be welded and placed in a separate lift. It is easier to purchase a ready-made chisel than to make it yourself, since it requires hard metal alloys, which are very difficult to process at home. In addition to carbide tips, you can use diamond ones. The chisel is a replaceable tool and is attached to the auger using a pin or a threaded connection. Most often, industrial bits are two- and three-bladed, reinforced with six- or octagonal cutters made of hard alloys. A homemade chisel is welded to the auger (see picture below):

Homemade and industrial chisel

At the end of the work, the auger blades are sharpened to make cutting the soil easier - this can be done on a grindstone or with a file. When using an auger for handling grain crops, sharpening is not required.

The finished auger is painted with anti-corrosion paint and the steel surfaces are pre-primed. During operation, most of the paint will be erased, but there is no need to restore it - it will be erased in those places that are constantly in contact with the ground, so rust will not appear there.

Practice has shown that making one auger will take no more than 5 hours if you do not have the skills to work with iron. But what is important here is quality, not speed of production, so it’s better not to rush.

Use of screws and their principle of operation

The simplicity of the part and its relatively low cost determined its wide distribution. An example is the following:

1. The principle of operation determines that the auger is installed as the main part of various equipment with which drilling is carried out.
2. Equipment in the food industry is also often created based on this part.
3. Many equipment from the agricultural field are also represented by a combination of an electric motor and auger.
4. Mechanisms designed to transport various goods.

Today it is difficult to imagine industrial enterprises without a left or right screw device.

The principle of operation is primarily associated with the use of a rotary screw, the spiral part of which performs the main actions. Bulk material can be located between the body and the screw feather.

Due to its versatility, it is possible to create a wide variety of equipment without requiring significant financial investments.

Preparatory stage

Regardless of what kind of auger you have to make, the handle should be as comfortable and durable as possible, because it is she who will take on the load. It’s worth considering immediately 2 options for working for 1 and 2 people.

To begin with, pipe sections with a diameter of 40 mm and a wall thickness of 3.5-4 mm are prepared. The length depends on how much a person will work, and at the same time on the individual characteristics of body proportions, because for a person 2 m tall, longer blades can be used, and the work will proceed more quickly.

For the average person, a handle of 80-85 cm is used, while for working in pairs you can safely make blades of 100-130 cm in each direction (convenient when drilling to great depths). Another 1 cut is made, stable 40-50 cm, and this cut will be used as the main working trunk.

Figure 1. Schemes of roller bits.

To fix them together, a grinder makes an arc cut in the main trunk so that the pipe can be immersed into it at 13, after which it can be welded thoroughly. If you want to increase the strength characteristics, then you can insert a profile pipe inside the handles and weld it with sheet steel. This move will allow you to seriously increase the load without fear of damaging the tool.

The handles can be left in the form of a tube, but it is better to make rubberized linings on them, which will prevent your hands from slipping, and at the same time reduce the likelihood of calluses. There is no need to install any limiters, but using an angle grinder it is advisable to grind the ends of the pipe so as not to injure your hands while working.

At the end, a bolt is inserted into the pipe and welded tightly so that only the thread is lowered down. It is advisable to choose a bolt from the strongest grades of steel, so as not to have complications later.

Advantages of auger pump

Screw pumps are often installed. They are characterized by the following features:

1. High performance. There are models of equipment on sale that have a fairly high throughput. This is due to the fact that many other characteristics of the created mechanism depend on the geometric features of the screw. That is why problems with choice, as a rule, do not arise.
2. During operation, the possibility of vibration and noise is eliminated. This disadvantage is characteristic of a fairly large number of different products. Due to strong vibration, as a rule, the service life is significantly reduced, and fastenings lose their reliability.
3. The device can create pressure in the system independently. Some types of pump cannot create a vacuum in the system, so after a long period of inactivity, a quick start is almost impossible. In the case under consideration, liquid injection occurs almost immediately after power is applied.
4. The operation of the pump does not involve damage to the walls of the well. Therefore, the well can last for a long period.
5. The design is quite easy to maintain. Most of the elements can be replaced independently, and they cost a relatively small amount of money.
6. No pumping technique required. Due to this, the required pressure is ensured throughout the entire service life.
7. There are quite a few models on sale, designed to work in a wide variety of conditions.
8. The pump can be used at almost any depth. This is due to the fact that the structure can withstand high axial loads.
9. The device can be used to pump out sewage.

The information above indicates that the pumps of this category have a fairly large number of advantages, due to which screw pumps are installed in a wide variety of areas.

Making a screw

A simple method will allow you to make an extremely simple system with 2 blades that cut perfectly into the ground, but they can only be used at shallow depths (up to 10 m), because Each time you will have to take out the working tool completely to extend it.

To begin with, select a pipe similar to that used above. The length of the pipe is 100-140 cm, depending on the height of the person who will be working. An elongated nut is welded into the upper part of the pipe, completely matching the bolt. If you can’t find an oblong one, then you can use 2 standard ones, but no less, so that the bolt holds securely.

Figure 2. Drawing of the auger ring.

A sleeve or thick reinforcing rod is welded into the lower part, which will serve as an adapter to the drill. The chisel itself can be purchased at a specialized store, but a primitive version can also be made. For a primitive version, it is enough to take a steel strip 3 mm thick and 30 cm long, twist it into a spiral into 3 turns, and then calcinate it (cooling in boiling oil or lead). Such a spiral is fixed in a sleeve, after which it is sharpened in the most careful way.

At this stage, you will need 2 grinder discs, the 1st 150 mm with a perfectly straight edge, and the 2nd 180 mm toothed (for wood). These 2 discs are sawed exactly in half and the central part is widened to match the work pipe. The disks will be positioned alternately on the working pipe, i.e. first 150 mm, and 10 cm higher than 180 mm. They are located at 35° to the ground to achieve maximum efficiency with minimal effort. When fixing, there is a possibility that you will have to adjust the central part with an angle grinder.

Tubular elements for extension are made quite simply:

1. Take a pipe of the same diameter and length 100-140 cm.
2. A bolt is inserted from below and welded, and an oblong nut is inserted from above and also welded tightly.

Thus, you can make very long strokes, but it is better to limit yourself to 10 nozzles, because It is difficult to remove them every time due to their high mass.

More complex option

Schemes of garden drills: a - drill, b - auger drill.

Here you will have to work much longer and harder for production, because... the screw conveyor will go from the bit to the very top.

The chisel can be used according to the technology described earlier, but it is better to purchase it in a store (Fig. 1). In any case, it will require regular care, and the difference depends solely on the skill of the worker, because... You can make it with your own hands as good as an analogue.

After the bit has been mounted on the working pipe, you need to begin forming a spiral (Fig. 2). The most convenient way to make it is to use the already familiar toothless discs under the grinder, but as a base one you will have to use a toothed one with a smaller diameter, which will immediately relegate the problem of the roots to the second plan.

Instead of grinder discs, you can take and bend 2 mm sheet steel, which will be much more economical, but more labor-intensive, because You still have to shape it into a perfect circle and sharpen it. In any case, the work ahead is astronomical, and this procedure is done for each subsequent auger.

Manufacturing of gears and gears in Samara

Manufacturing of gears

– a complex multi-operational process requiring the use of special equipment.
The specificity of the operations implies an integrated approach, because all the stages that make up the production of gears
are closely interconnected, starting with design and ending with technical control of the finished product.
The reliable and safe operation of the gear and its service life depend on the quality of individual operations. Only in factory conditions is it possible to accurately comply with all parameters of the production process.

In accordance with the design features, gears can be:

• conical: crown;
• with hub;
• with roller;

cylindrical:

single-crown;

multi-crowned.

Spur gears are manufactured:

• with oblique teeth;
• with straight teeth;
• with chevron teeth.

For smooth and reliable engagement, the gear wheel must have at least 6 teeth - a gear. In everyday life, this name is fixed for all gears.

Manufacturing of gears

carried out from:

• carbon steels;
• chromium steels;
• alloy steels (for highly loaded gears);
• some brands of cast iron.

The production of gears begins with the formation of a blank. The shape, size of the future wheel and material of manufacture determine the method of its manufacture. The most economical and less expensive are cold and hot stamping, hot heading, casting, hot rolling, punching, and powder metallurgy.

The next stage of gear manufacturing is cutting teeth on the workpiece by rolling or copying. Due to the low productivity and errors when cutting using the copying method, in large-scale production, preference is given to the rolling method. Roll cutting can be performed with a cutter, hob cutter, toothed rollers, cutter on gear planing, gear shaping and universal milling machines. The technical characteristics of the machines allow cutting internal and external wheel teeth, straight and oblique teeth with open and closed rims, and gear racks.

In the manufacture of gears

large and medium-sized teeth are cut after pressing the workpiece together with the shaft. After cutting the teeth, the surface is ground on gear grinding machines and hardened with high-frequency heat or in special hardening furnaces and polished.

Gear grinding and gear honing are finishing operations in the production of gears, intended to form the final appearance of the surface of products. If necessary, keyways or splines are cut into gears. Precise cutting, grinding and lapping of bevel gear teeth, the most complex and labor-intensive process, is performed on special CNC equipment.

To monitor the compliance of gear parameters, special devices are used: edge and optical caliper gauges. Due to the high requirements for product quality, the production of gears can be carried out with carburization of their working surfaces. Thanks to cementation, the required degree of hardening of products is achieved and the degree of their deformation is regulated.

Russian enterprises presented in the catalog are equipped with modern high-quality equipment from well-known foreign brands, which allows us to offer high-quality gear manufacturing in Samara

any parties. Automation of production helps to increase productivity and reduce product costs. The production of gears is carried out in accordance with GOSTs and OSTs. Gear production can be carried out according to customer drawings or samples.

A convenient search system on the website will allow you to quickly and effortlessly find a company offering professional production of gears in Samara

.