What resistance should be on high-voltage wires: check with a multimeter

High-voltage vehicle armored wires require regular inspection. In the event of misfires, misfires and a decrease in power, such a check should be more detailed, and using a multimeter. A preliminary answer can be obtained without the use of tools by using one of the publicly available visual inspection methods. If you don’t know what the resistance of serviceable car HV wires should be or how else you can find out their performance, read the article.

inspecting armored wires for possible damage on average once a month . Depending on the frequency of symptoms of faulty spark plug wire armor, it is worth using different testing methods.

Fault Frequency	Possible cause of problems with wires	Test method
Irregularly	Breakdown or break	Visual inspection and diagnosis without tools
Regularly	Increased resistance or break	Multimeter
	Breakdown, increased resistance, break	Oscilloscope

The easiest way to determine the location of the breakdown is in the dark or using a piece of wire - you will notice a bright spark. When checking with a multimeter in ohmmeter mode, pay attention not only to whether the device shows “1” (or infinity for an analog one) or some value, but also to how much it differs from the nominal value or varies from its length.

Wiring characteristics

In this case, a basic skill is required on how to check high-voltage wires with a multimeter. By the way, you can probably check in another way, but this is the most correct and logical. But for now let’s talk about something else, even if you realized that the explosive wires of the VAZ 2114 are dead, in any case, you will have to buy new ones.

Operating conditions are also special:

• Operating temperature varies from -60 to +110 degrees
• Resistant to oiling and other substances.

The technical specifications are as follows:

• Maximum voltage 22 kV
• Breakdown voltage minimum 40 kV
• Electrical capacity maximum 100 pFm
• Service life 8 years

GOST standards are old, from the Soviet period, but since the fourteenth ones were basically discontinued, the spare parts for them are those that remain in stock. These parameters do not quite adequately fit the Euro 2 standard, much less a higher class. Such standards require greater power and special requirements in terms of electromagnetic compatibility. But, whatever one may say, even old wiring can be adjusted to fit the engine of the fourteenth.

The main points that are needed for a competent choice of explosives are the following:

1. Resistance of high voltage wires
2. Breakdown voltage
3. Electromagnetic force
4. Price issue

After you have decided on the quality of high-voltage wires, you can master checking high-voltage ignition wires with a multimeter.

Fault indicators, primary diagnostics

The driver can draw conclusions about the probable malfunction of high-voltage wires based on the following factors:

• difficulty starting the engine, especially in wet weather;

• "triple" of the engine, which appears when cold, at idle and sometimes while driving;

• an increase in the level of radio interference in the receiving and amplification path of car radios and audio amplification equipment;

• increased fuel consumption
  ;

• change in color, appearance of darkened breakdown and leakage zones on them.

Typically by appearance

It is impossible to find out which one has stopped working. The simplest method of initial diagnosis is to turn them off one by one. If, when a particular high-voltage wire is disconnected, the engine operates without transformation, therefore, there is a sufficient possibility of failure of this conductor.

But, disconnecting the wires during engine operation should be done with extreme caution, using high-voltage protective equipment: a dielectric mat, high-voltage insulating gloves. Simple electric gloves have a breakdown voltage of 6.3 kilovolts, and the ignition pulse can be more than 20,000 volts.

It is also possible to check the high-voltage wire by connecting a known-good spark plug to its output, connecting its iron base to the car engine housing. The absence of a spark plug when the engine is running is an indicator of a faulty wire.

Video - how to check the ignition wires:

The presence of a breakdown in a high-voltage wire can be easily determined at night by turning off the lighting devices and starting the engine. A spark should be observed at the breakdown site.

The most reliable method of preliminary verification is to connect a new, serviceable high-voltage wire in place of the “suspected” one. For this

Skilled motorists have a long-length spare ignition wire in their own mobile repair kit (to fit any cylinder).

Wiring check

Checking high-voltage ignition wires begins with a simple diagnosis, because all of the above symptoms of problems may indicate a breakdown of other parts of the engine system or something else. For a simple check it is better to wait until dark. Then you need to expose a small section of the wire on one side and the other and close one end to the body of the car or battery, and the second is needed for maneuver: we move it along the wiring joints, plugs, and so on. When there is a hole there will be a spark immediately. The result is obvious - replacement is required. But this method is primary; it concerns direct current leakage, which is not always the reason for the non-operating state of high-voltage devices. In the case of voltage, such a number will not work.

To measure it, you need to know what resistance the high-voltage wires should have. After all, each wire from a specific manufacturer has its own resistance, technical characteristics and dimensions:

1) Tesla - 6 kOhm, it is often counterfeited, then you can squeeze out as much as 8 kOhm

2) Elephant - from 4 to 7 kOhm

3) ProSport tends to zero

4) Kargen - 0.9 kOhm

Checking high-voltage ignition wires with a multimeter

For measuring work, you need a simple multimeter, which we switch to ohmmeter mode. We measure one wire at a time, removing one by one from the cylinders from left to right and from the coil itself. The procedure is simple:

1. make sure the car is turned off
2. remove the end of the wire from the fastener on the cylinder
3. remove the opposite end from the ignition coil mounting
4. you need to connect both ends to the multimeter
5. read the readings
6. write them down so as not to forget
7. We do this three more times with the remaining wires

Normal resistance is numbers in the range from 3.4 to 9.8 kOhm. Of course, all this depends on the manufacturer; this parameter is printed on the rubber skin of the wire. If you have a difference with the permissible value, which varies from 2 to 4 kOhm, this is normal. But no more! If more, then the wires are not suitable for driving, they need to be changed.

We always replace wires as a set! Even if one has fallen into disrepair, and the rest are in good technical condition.

That's basically it. Now you should replace the old wires with the purchased new ones.

Connecting new wires

Each engine cylinder, when the wire is connected, corresponds to the number of the ignition module socket. All landing slots are numbered. Ignition coils may differ depending on the VAZ model, before 2004 or after 2004, but the socket numbers always match the numbers of the cylinders to which the wiring is connected. The cylinder numbers for connection are counted from left to right when viewed from the open hood.

To connect the wiring, you need to perform the following sequence of actions:

1. Ignition off. Open the hood and remove the terminals from the battery.
2. Removing old explosive wires from the coil and cylinder sockets.
3. Connecting new wiring according to the diagram.

To check the correct connection, return the terminals to the battery and start the engine.

Briefly about the structure of conductors

Previously, traditional explosive wires with a copper stranded core (in jargon - armored wires) were used to supply a discharge from the coil to the spark plugs. The disadvantage of such products is the gradual breaking of thin wires due to low elasticity. In modern cars, manufacturers install flexible cables with a non-metallic core made of carbon-impregnated fiberglass. The current-carrying part is wrapped in several auxiliary shells:

• polymer shielding layer;
• silicone-based internal insulation;
• frame in the form of a braid made of durable synthetics;
• external silicone insulation.

Old products with copper conductors had practically zero resistance, causing the radio installed on the car to “wheeze” from interference. Today's high-voltage wires have increased resistance, allowing them to screen out interference.

To connect to the spark plug “cradle” contact, the carbon core is brought out beyond the insulation and bent in the opposite direction. From the outside, the core is crimped with a copper terminal placed on the spark plug contact. The connection is protected from above by a dense dielectric cap. The second end of the conductor is connected to the ignition coil in a similar way.

An important advantage of the new high-voltage armored wires is elasticity and flexibility. Thanks to these qualities, the product lasts much longer than its copper predecessors. But sooner or later there comes a time when the carbon-silicon explosive wires wear out and begin to “mope.”

Advantages and disadvantages: how to choose

Regardless of the material and manufacturer, high-voltage conductors must meet the following criteria:

• conductive cables operate without failures in the range of -50...+250°C;
• external protection (sheath) reliably protects the internal core from moisture, oil and fuel, there are no signs of contact failure and corrosion;
• no current leakage;
• the caps are installed tightly and can be removed with force (these elements are made of silicone and may contain a resistor or metal screen);
• the contacts are securely attached to the core, firmly fixing the wire to the spark plug.

Advantages and disadvantages of high-voltage conductors depending on the material

Cable type	Advantages	Flaws
Copper	Availability, possibility of self-production	The need to install additional resistors
Non-metallic (graphite coated)	High reliability, presence of distributed resistance	Deterioration of conductivity due to prolonged exposure to vibration and temperature changes
With ferromagnetic core	Adjustment depending on vehicle operating mode	High price

The best option is a conductor with a non-metallic core. Copper elements are often used as a temporary replacement while in transit.

How to check high voltage ignition wires

Checking high-voltage ignition wires for breakdown is carried out in one of three ways.

• Visual inspectionVisual inspection is the easiest way to check and detect damage to the insulating layer of high-voltage wiring.
  During this inspection, you need to make sure that there are no cracks, cuts or noticeable abrasions on the insulation surface. A breakdown can be determined visually by sparking. To do this, in the dark, just open the hood of the car, start the engine and turn off the lights. An insulation breakdown will be noticeable to the naked eye by sparks running through the wiring.

Choosing wires when purchasing

When purchasing, not only the brand of wires and the manufacturer are taken into account. Particular attention should be paid to the engine model. This is due to the fact that when designing cars, the manufacturer sets certain wire standards that must be taken into account when repairing or replacing.

One of the selection criteria is the voltage for which the wires are designed. If the cable cannot withstand the voltage, an insulation breakdown may occur, resulting in failure of the wire. Also, when choosing, you need to take into account the material from which it is made.

How to use a multimeter to check spark plugs and various car components

“Candles” How to use a multimeter to check spark plugs and various components of a car. A multimeter is a tester that allows you to check the performance of many components and assemblies in a car. This device is an indispensable assistant for every automotive electrician. How to check spark plugs with a multimeter, module, generator and other car devices? You can find the answers to these questions below.

A multimeter is a combined electrical measuring device designed to perform diagnostics and includes several functions. In particular, this device can be used as an ammeter, ohmmeter, and voltmeter. Today you can find analog and digital testing devices on sale. Based on their design features, such devices can be divided into portable and stationary, which have significantly more capabilities.

Measuring with a tester: what do you need to know?

How to ring wires in a car? We will tell you more about diagnosing various devices below.

Diagnostics of spark plugs

First, let's talk about checking spark plugs with a tester for short circuits. To check the spark plug, you will need to connect the multimeter probes to the device - one of the contacts is connected to the spark plug output, and the second to its base. In particular, the base itself is located in the thread area. If you see a spark when connecting, this indicates that the spark plug itself is 100% working.

Module diagnostics

To check the ignition module with a tester, you must perform the following steps:

1. First of all, you need to turn off the ignition and open the hood of the car, and then find the module itself.
2. The tester is directly configured into resistance measurement mode before diagnostics. After this, one of the probes of the device must be connected to the contact located on the coil, and the second to ground, that is, we are talking about ground, this probe is connected to the car body. As a result of the connection, the tester can give readings - if these are numbers, then the device is faulty, but if it is infinity, then this indicates that there is no short circuit in the device. Accordingly, the module operates in normal mode.
3. Next, it will be necessary to diagnose the module for the presence of an open circuit in the primary circuits. When checking this, the tester probes should be connected to the contacts of the module itself, which are located at the edges. If, as a result of the connection, the readings displayed on the tester display have not changed, this indicates that there is a break in the primary circuits. Usually, with such problems, the module needs to be replaced, since repairing the primary circuits is a procedure that usually does not give the desired results. As practice shows, a break is usually associated with harsh operating conditions of the ignition system as a whole.
4. At the final stage, it will be necessary to check the secondary windings. When performing such diagnostics, the module itself should be rotated so that the terminals of the high-voltage wires are facing you. Having done this, the tester probes must be connected to the contacts of the high-voltage wires of cylinders numbered 1 and 4. Diagnostics of cylinders numbered 2 and 3 is also carried out. If, as a result of the test, the readings remain the same and have not changed, then most likely it’s time to change the module (author video - channel Auto Electrician's Diary).

Starter diagnostics

If necessary, you can check the functionality of the starter device, in particular, we are talking about testing the stator and rotor. In the absence of a tester, the check can be done using a test light; this method is considered one of the simplest to implement. But more accurate results can still be obtained with a multimeter, in particular, we are talking about a megohmmeter.

The procedure for checking the starter is as follows:

1. Open the hood and locate the location where the starter unit is installed. One probe of the tester must be connected to the mechanism body, that is, to ground, and the second one must be connected in turn to the winding contacts. If the starter unit is functioning normally, the test will show a resistance of about 10 kOhm, but no more. If the results obtained are significantly lower, this indicates that the starter assembly must be removed and repaired or replaced.
2. Having completed these steps, you can begin testing the winding of the rotor device. In order for the test of this component to be more accurate, before connecting, the surface of the housing should be thoroughly cleaned from dust and dirt. One of the tester probes is connected to the core of the so-called armature, and the other to the collector plates. When the tester is activated in megohmmeter mode, the corresponding values ​​will appear on the display - 10 kOhm or less. If the obtained values ​​are too high, the rotor mechanism must be replaced. The use of a megohmmeter is very important, since it is this device that will allow you to obtain the most accurate indicators (the author of the video is the Auto Electrician HF channel).

How to choose correctly

When replacing high voltage wires, it is better to buy ignition wires as a complete set. To choose the right set of high-voltage wires, you need to carefully study the car’s operating instructions.

For older cars with contact ignition, it is not advisable to use wires with distributed resistance; this can lead to difficulty starting the engine.

If the car is operated in harsh climatic conditions, attention should be paid to wires with silicone insulation. They do not lose elasticity even at extremely low temperatures.

It is very difficult to find unique high-voltage wires, so in most cases the motorist independently decides on the choice of a specific brand of wire set.

Attention should be paid to the following points:

• for high-voltage wires there is a Western standard ISO 3808 and a domestic GOST 28827-90, it is necessary that a link to one of them is on the packaging;

• the packaging must indicate the brands of machines on which they are likely to be installed, all accompanying inscriptions must be in Russian, which indicates the legitimacy of the supplier;

• pay attention to the operating temperature range, not less than minus 40 to plus 200 degrees Celsius;

• they should not have any cracks, damage, or color changes (this may indicate long-term storage);

• Counterfeit high-voltage wires in most cases are made from high-quality cable, but the tips for the distributor and spark plugs are made in a homemade way, so you should pay attention
  to the level of quality of these elements.

In order for the ignition wires to last for a long time, you need to:

• systematically clean them of dust and oil contaminants using non-aggressive solvents;

• monitor the condition of the assembly of high-voltage wires;

• when replacing spark plugs and repairing the engine, do not apply more reinforcement to the connections of the wires with the caps;

• systematically diagnose the car, paying attention to misfires.

How and where it is possible to select Denso spark plugs by car brand online.

Before purchasing, it will be useful to check a used car by VIN code.

In what cases is it beneficial https://voditeliauto.ru/poleznaya-informaciya/oformlenie/darstvennaya-na-mashinu.html to give a car as a gift.

Video - checking high-voltage ignition wires with a multimeter:

Required reading:

High-voltage wires Nailya Poroshin. Review from a Subscriber.

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How to check high voltage wires

Finding high-voltage wires under the hood is not difficult, and diagnosing them is not fraught with any difficulties. There are three ways to check high-voltage wires, each of which allows you to determine whether there is a breakdown in them.

Visual diagnostics

The easiest way to check spark plug wires for insulation damage is to visually inspect them. It is necessary to carefully check that there are no cracks, cuts or severe abrasions across the insulation area.

Another way to visually check spark plug wires is to observe their operation at night. It is necessary to open the hood of the car at night, start the engine, turn off the headlights and watch the high-voltage wires. If they have strong insulation breakdowns, in the dark the “crickets” will be visible to the naked eye.

Wire check

To check the spark plug wires, an ordinary wire with stripped ends on both sides can be used. In the dark, with the engine running, it is necessary to short-circuit one part of the wire to ground (the car body), and run the other part along high-voltage wires in search of a place where the stripped tip will begin to produce a spark. It is important to check not only the insulating material around the conductor, but also the plastic caps.

Diagnostics with a multimeter

A multimeter in automotive diagnostics is most often used as a voltmeter, but it also has another useful function - the ability to measure resistance. To take measurements, you must completely remove the high-voltage wires (or disconnect one wire on both sides). Next, with the probes of the device set to ohmmeter mode, you should touch both sides of the wire, as a result of which the multimeter will display information about the resistance.

The resistance of serviceable high-voltage wires is up to 10 kOhm. At the same time, it can vary practically from zero. This depends on the type of wires themselves, the insulation used in them, the length, the presence of microdamages, and so on.

Purpose and service life

The work performed by the wires becomes clear from the name. During engine operation, high-voltage current is supplied to the spark plugs for the purpose of timely spark formation in the cylinders. The generated voltage reaches 50 kV. In the process of transmitting current, the side process of heating the wiring is almost inevitable. By using insulation, the car body and components are simultaneously protected from electric leakage.

The maintenance schedule for almost no model does not establish a service interval for replacing wires. Usually the installation of new spark plugs is normal. Most often, this indicator is set at 30 thousand km. When servicing the car privately and normal engine operation, the spark plugs work up to 50 thousand km. Typically, high-voltage ignition wires are visually inspected at this very moment.

Methods for checking high voltage cables

Diagnosing a high voltage wire is not particularly difficult. There are three verification methods.

Visual inspection

It is necessary to carefully inspect the insulation for cracks and abrasions. The malfunction can be determined by ear - when the engine is turned on, characteristic clicks will be heard. If you conduct an inspection in the dark, you will notice sparks.

Checking resistance with a multimeter

Using the device, you can identify which cable has a problem. If one or more of them malfunctions, voltage to the spark plugs begins to be supplied intermittently, which causes engine malfunctions.

To check high-voltage wires with a multimeter, you will need to disconnect one line on both sides and attach probes to it on both sides. The resistance should be on high-voltage wires in the range from 0 to 9.8 kOhm. A difference of 2-4 units is not considered critical.

Spark plug diagnostics

In the event of a high-voltage breakdown, there is a possibility of failure of these batteries. During operation, the spark gap increases, so it is necessary to periodically perform diagnostics. For normal operation, the resistance at the spark plugs should be no more than 10 kOhm.

Wire check

To check, you can use available means, for example, a regular cable whose insulation is stripped on both sides. One end should be shorted to the car body (“to ground”), and the other should be moved along the cable in search of the place where the spark will “jump out.” It is also necessary to check the caps and the conductor. If there is a large difference in resistance or another malfunction is detected, it is necessary to replace the entire set of high-voltage wires.

Signs of faulty armored wires

When high-voltage wires fail, the operation of the ignition system is disrupted. This will affect engine operation with the following symptoms:

• problems when starting the engine, especially in rainy weather;
• noticeable interference in the operation of electrical appliances, such as a radio;
• unstable operation at idle;
• “triple” of the engine;
• misfires;
• uncertain operation of the engine during acceleration;
• general reduction in power.

Only the first two signs clearly indicate a malfunction of the wires. All others can occur when there are problems with the spark plugs or when the fuel-air mixture supply settings are violated. Therefore, to be sure, you should definitely check the armored wires. You can do this in three ways:

1. by visual inspection;
2. using a multimeter;
3. using an oscilloscope.

Below we will describe in detail each of the methods and the features of its application. But first, let's talk about why the wires fail.

Checking with a multimeter

Even the cheapest device will be suitable for ringing the wires and identifying a fault. The task is to measure the resistance of the conductor by removing the wire completely. See the photo for an example of connection.

Your task is to remove the wire, turn the multimeter into ohmmeter mode with measurements up to 20 kOhm and insert the probes.

The correct indicator depends on the specific car, here are some examples:

• AvtoVAZ - from 3.5 to 10 kOhm;
• Daewoo Nexia - from 3.1 to 12.8 kOhm;
• Chevrolet Lacetti - no higher than 3 kOhm.

Why does the number change with each wire - in most cars, each wire is longer than the previous one so that they do not bend. Length affects resistance - a law of physics.

If the values ​​obtained are too high, then the central core has burnt out and the spark plugs will work less well. At the same time, it is not necessary that compliance with the resistance indicator indicates proper operation, but it must necessarily correspond to the standard.

Checking with an oscilloscope

This is the most accurate method of checking, but its use requires you to have the device itself and knowledge in deciphering the values. If you have this, you can check this way, otherwise the previous methods of checking armored vehicles are enough for you to conclude about replacement or repair.

Procedure:

• attach the inductive and capacitive sensor of the device to the wires;
• turn on the oscilloscope;
• start the engine;
• watch the readings.

A professional will immediately understand the presence or absence of a problem using an oscillogram. Look at the photo of the graph; if yours is similar or identical, then the wire is broken and requires replacement.

The spark line must be smooth and without noise, otherwise the wire is broken or the spark plug is faulty. If the line reaches the maximum value of the coil, this is a complete break in the wiring.

Studying the operation of an oscilloscope is quite useful, since in the future you can diagnose the operation of the entire ignition system and electronic sensors, for example, the operation of the crankshaft position sensor.

Carburetor Feature

On a carburetor engine, you can unscrew the spark plug and place it on the cylinder head together with the armored wire. Next, crank the crankshaft a little with the starter and watch for a spark. The engine is a mass, so a strong spark must be produced. If there is little or no spark, then the problem is in the wire.

But, the method will work if all the candles are in excellent condition. After checking, you can additionally inspect the wire visually or “pierce” it with a multimeter.

We also recommend that owners of carburetor internal combustion engines initially check the central high-voltage wire going to the distributor. This will help identify the problem if the engine does not start or the power has dropped very much. Perhaps the central one does not supply enough voltage to the others through the distributor.

A similar procedure cannot be carried out with an injection engine, because the electronic switch and engine control unit will fail.

Field repair

If urgent repairs are needed, then after identifying the problem wire, find the damaged area and clean it with a knife. Next, you will need a copper-based connector, which is secured with regular twisting.

Afterwards everything needs to be isolated, which is the main problem. Regular electrical tape requires 8-10 layers for safety, plus moisture forms between the layers during winding.

The method will not return all the power, but it will easily allow you to get to the nearest service station or postpone repair of the ignition system for a couple of days.

Causes of damage

There are few of them and for the most part they are natural:

1. Aging - due to constant temperature changes and engine vibrations, the insulation gradually wears out, after which it is easily broken through. The same applies to the attachment points to the spark plugs. The core itself also wears out naturally due to the constant supply of high voltage.
2. Damage occurs most often due to repairs. That is, the mechanic either severely snagged the wire during the repair process, damaging it, or replaced the wires incorrectly altogether. They are specially located separately and do not touch other engine parts. If you place them differently, they will be damaged at least by a hot internal combustion engine.
3. Other malfunctions - most often associated with a broken ignition coil, which causes more power to be supplied to the wires. Neither the wires nor their insulation are designed for this, so penetration occurs.

Reasons for failure of armored wires

Why do armored wires stop working altogether? The most common cause is normal wear and tear and aging . Working under conditions of strong temperature changes, vibrations and under the influence of high voltage, the insulation of high-voltage wires eventually ceases to perform its function. Also affected are the connections to the spark plugs and coils or distributor, that is, the “caps”.

As a result of this effect, the wires begin to “punch”, losing part of the voltage transmitted to the spark plug. Also, under the influence of electric current, the central core burns out and becomes thinner over time - so the resistance of the wires increases.

Often the results of aging can be seen visually - by cracks and damage to the wires. But if they are not visible, other diagnostic methods will help determine the breakdown.

The second common reason is mechanical damage . They arise as a result of incorrect replacement of wires or unsuccessful actions during repairs. Therefore, it is important to always lay the wires using clamps so as to prevent them from coming into contact with other parts under the hood. In this case, most often there is a break inside the wire, although a breakdown is also possible - that’s why diagnostics are needed.

Remember that if the wire is damaged, repairing it yourself with electrical tape or silicone sealant will not restore the insulation to factory specifications.

More rare causes are malfunctions of other components of the ignition system . For example, if a coil breaks down, the maximum voltage for the wire may be exceeded and it will completely fail. Or defects in the operation of the spark plug can lead to an increase in the resistance of the corresponding wire.

Experts recommend replacing high-voltage wires every 80-90 thousand kilometers or after replacing every third set of spark plugs (provided that regular nickel spark plugs are used).

How to make temporary wire repairs

Let's say a check of the high-voltage ignition wires reveals damage to the wiring, and the nearest service station is far away. What to do in this case? First you need to accurately identify the damaged area.

Next, on both sides of this area, the cores are stripped using a knife. The stripped areas need to be connected, creating an electrical circuit, for which any conductor is suitable, preferably copper-based. The connection is made by ordinary twisting.

The main difficulty here is the creation of a high-quality insulating layer. A layer of ordinary electrical tape can withstand voltages of up to 6 kW. In this case, reliable insulation is required for voltages reaching 40 kW. Therefore, to provide this protection, you will need at least 8-10 layers of electrical tape without taking into account the fact that moisture can penetrate between the layers. The tape itself must be of high quality. To ensure that the insulation is also of high quality, it is worth covering the area to be repaired in a plastic box. Before repairing and checking, all wiring must be thoroughly cleaned of dirt and traces of oil.

Operational repair

What to do if the spark plug wire breaks off or breaks far from populated areas.

First, using the methods outlined in paragraph 2, find the location of the damage, breakdown or break. Then, using a knife, strip the conductive wires on both sides of the damaged area.

The next stage is an electrical connection using any conductor (wire), preferably copper. It can be produced by ordinary twisting.

The most difficult thing is to perform high-quality insulation. Conventional electrical tape has a breakdown voltage of 2,000 to 6,000 Volts. It is necessary to provide insulation for voltages up to 40,000 Volts.

It is easy to calculate that in this case it is necessary to lay at least eight to ten layers of electrical tape. And this does not take into account the penetration of moisture between the layers. The insulating tape must be of high quality. To improve the quality of insulation, you can place the repair site in a plastic box.

Before repairs, high-voltage wires should be thoroughly cleaned of dirt and oil stains.

The damaged wire has been found. Now what?

If the check shows that the current-carrying wire is broken, but the insulation of the high-voltage wire is intact, then the most reasonable option is to purchase a new wire. If the wire core is intact and only the insulation is damaged, then you can use electrical tape (this is important if the damage is discovered on the road). But you need to understand that duct tape is only a temporary measure to get you home. After this, the car owner will still have to go to the store for new wires.

As can be seen from the article, even a novice car enthusiast can check the serviceability of high-voltage wires, since there is nothing complicated about it. The main thing is to be patient, have a high-quality multimeter and know the rated resistance of the high-voltage wires in your car.

What else can I recommend?

In addition to the listed components, there are also such as Bautler, xopc.

Products from Bautler, which have proven themselves to be highly reliable and efficient among consumers

Bautler uses rubber for the insulating layer, which causes a slight thickening of the product, but allows the ignition parts to work in more difficult conditions.

We also can’t help but say something about xopc’s products. It has been present in the automotive market since 1995. Experts note that today xopc is one of the largest manufacturers of silicone cables in the Russian Federation. To manufacture its products, xopc uses imported raw materials. The production process is carefully controlled at all stages of production.

I would also like to say a few words about armored wires for car ignition systems. The first samples of such parts began to be used on vehicles intended for the Armed Forces. They were subjected to additional shielding with metal braiding to protect radio-electronic devices from interference. Currently, such armored wires can only be found on older cars. The achievements of the developers make it possible to produce armored wires without visible metal shielding.

In conclusion, I would like to recommend that car enthusiasts, if they need to replace armored wires or high-voltage wires, first of all follow the vehicle’s operating instructions. You can choose an elephant or another brand, but this should not be to the detriment of the power unit.

When do you need to replace high voltage wires?

Most cars do not indicate routine replacement of explosive wires. But there are several main signs that indicate that there are problems in the operation of the ignition system and the wires are to blame:

1. The car started to have difficulty starting, this happens especially often in rain, fog or simply damp weather.
2. When the engine reaches medium or high speeds, it begins to work intermittently.
3. If the center wire is damaged, the engine simply stalls.
4. The engine power is significantly reduced, it becomes dull, and accelerates poorly.
5. Gasoline consumption increases, sometimes by 30-50%.
6. After starting the engine, the Check Engine light remains on.

All of these signs indicate that high voltage wires may have broken through and should be replaced. This happens because the insulation dries out over time and becomes outdated, cracking due to high humidity and temperature changes. In this case, it is better to check the explosive wires with a multimeter to assess their resistance.

Another reason for the problem is oxidation of contacts. This occurs at the junction of the spark plugs and the high voltage unit. If it is not possible to check the high-voltage wires with a tester, you can attach the tip at a short distance from the metal parts of the engine and turn on the ignition. The quality of the spark can be used to assess the condition of the wire. An important parameter is the resistance of armored wires, which can only be assessed using special equipment.

Checking wires for breakdown

Checking for breakdown of explosive wires is carried out using a special device. This is a loop of thick copper wire on a dielectric handle 30-40 cm long. The loop is short-circuited to the ground of the car.

The copper loop is carefully placed over the wire so that it can slide along it. The wires remain connected to the spark gap, which is switched on to simulate engine operation at 2000 rpm. The loop is placed on a wire connected to the spark gap and drawn along its entire length.

If there is a breakdown on the wire, it will be visible by the discharge between the wire and the loop. Be sure to check the quality of the insulation near the spark plug tip and cap connected to the high voltage coil.