Vertical drilling machine 2S132 and 2S132K (drilling up to 50mm, M33)

Application and description of the 2S132 drilling machine and the 2S132K machine:

used for drilling, boring holes in steels, non-ferrous alloys, cast iron, the purpose of the machine is industrial, serial productivity. Rigid design, industrial electric motor, automatic feeds allow you to work in industrial conditions, with several work shifts in a row. The advantages of the 2S132 drilling machine, such as versatility, include the ability to easily and quickly change the operating mode, easily adjust to other metal drilling frequencies and working feeds. 2C132 can be used for high-precision drilling work, for drilling through and stop holes in steel up to 50 mm, for a variety of boring and threading work on steel, cast iron, and non-ferrous metals. Our 2S132K machine with an overhead table is used for a variety of metal drilling work. Due to adjustable automatic feeds, the productivity of the machine can be small-scale and serial. Application - for high-precision drilling operations - through and blind drilling, drilling holes in steel, cast iron, alloy metals, countersinking operations, reaming. Thread cutting on the 2S132K drilling machine can be carried out in manual mode, with manual tool feed, and with mechanical spindle feed, when thread cutting is carried out with a set tap feed and to a certain depth. The spindle torque allows the use of conventional twist drills and carbide-tipped tools. The 2S132K machine with a cross table can be used in industrial production for serial processing.

Packaging, storage, unpacking and transportation 2С132

To protect the machine, accessories, tools, replacement and spare parts from corrosion during transportation, a corrosion-protective lubricant is applied to all unpainted surfaces, i.e. conservation is carried out. Preservation and re-preservation are carried out in accordance with GOST 9.014-78 and OST 2-N89-30-79.

Preservation of the machine must comply with group P-1; tools, replacement and spare parts - group 1-2. Temporary protection option: B3-1. Internal packaging option: for internal deliveries – VU-1; for export supplies - VU-5. The warranty period of protection without re-preservation is 1 year. Depreservation is carried out with low-viscosity oils or solvents, followed by wiping dry.

Reactivation of the machine. After installation, the machine must be thoroughly cleaned of the anti-corrosion coatings applied to the open, as well as treated and untreated surfaces of the machine covered with casings and shields.

Cleaning is done with a rag soaked in white spirit. Then, to avoid corrosion, coat the cleaned surfaces with a thin layer of industrial oil I-20A GOST 20799-88. The use of metal objects or sandpaper to clean the machine is not allowed.

The machine is packed with corrosion-protective paper and a polymer cover.

All accessories, tools, replacement and spare parts, documentation included with the machine are packed in boxes, placed in the machine packaging box and securely fastened in the box of the transported machine. Bulk (under a cover) shipment of products is allowed, which is negotiated with the user and fixed in the contract. The documentation supplied with the machine is packaged in a plastic film bag and placed in a document box, which is placed in place No. 1.

For microclimatic regions with moderate and cold climates in any type of atmosphere, the machine should be stored under a canopy and/or indoors, where fluctuations in temperature and humidity do not differ significantly from fluctuations in the open air. Climatic factors: air temperature ± 50ºС. The average monthly relative humidity during the warmest and most humid period is 80% at 20ºC, lasting 6 months. The upper value of relative humidity is 100% at 25ºС. For any microclimatic areas, including areas with a tropical climate, the machine should be stored indoors with natural ventilation (without artificially controlled climatic conditions), where fluctuations in temperature and air humidity are significantly less than in the open air. Climatic factors: air temperature ± 50ºС. The average monthly value of relative air humidity in the warmest and most humid period is 70% at 27ºС, the upper value of relative humidity is 98% at 35ºС. It is not allowed to store the machine in packaged form beyond the warranty period of protection without re-preservation.

When unpacking, you must first remove the top panel of the packing box, and then the side panels. Care must be taken not to damage the machine with the unpacking tool.

When unpacking the machine, it is especially important to ensure that the corrosion protective film or paper is removed after the machine and room temperatures have equalized (usually after 48 hours). Otherwise there is a risk of corrosion due to condensation.

When unpacking, you must check the completeness of the delivery and/or any possible damage during transportation. After unpacking, you should check the external condition of the components and parts of the machine, as well as the presence of its components, tools and accessories, spare parts and technical documentation removed from the machine and packaged separately in accordance with this manual.

The machine can be transported by all types of transport. Before delivering the machine, carefully plan its unloading and transportation to the installation site. When your machine is delivered, the transport and lifting equipment must be in full readiness. Before delivering the machine, any obstacles in the way of transportation from the unloading point to the installation site must be removed. During transportation, keeping people in the danger zone is unacceptable!

Machine transportation diagram

Special instructions for transportation:

Only use vehicles with sufficient carrying capacity, i.e. more than the specified transport weight! When choosing lifting devices (belts, chains, ropes, etc.), be sure to ensure that their maximum permissible lifting capacity is sufficient for the transported weight! The weight of the packaged machine is indicated on the box. When unloading the packaged machine, be sure to follow the instructions on the outside of the packaging! When transporting to the installation site and when lowering it onto the foundation (floor), it is necessary to ensure that the machine is not subjected to strong shocks and shocks. Before transporting the unpacked machine, you must make sure that the moving components are securely fastened: - the movable table is in the lower position; — the drilling head is lowered onto the table stop and onto a wooden beam clamped in a vice mounted on the movable table; — the head stop is turned out and secured to the table stop. The machine can be shipped without a vice. In this case, the drilling head is lowered onto a wooden beam fixed in the rear groove of the table, pressed and secured to the column with clamping screws. The table is also fixed. The drill head stop is turned out and secured to the table stop.

Transportation of the machine is carried out according to the transportation scheme. To transport the unpacked machine, use a Ø35 mm rod, which is inserted into the holes of the column. In this case, it is necessary to protect the protruding parts and the lining of the machine, for which purpose wooden spacers are placed under the rope. After transporting the machine using lifting equipment and transport openings, the transport openings must be immediately closed with the plugs located in the spare parts box.

Main types of work on vertical drilling machines 2S132 and 2S132K:

— various drilling operations on metal, in manual and semi-automatic mode. The mechanical feed of the tool is adjusted through its own feed box.

— thread cutting, internal, metric. The amount of feed stroke, the feed speed of the tap and the inclusion of reverse are adjusted.

— drilling holes of larger diameter, drilling in cast iron, non-ferrous alloys, countersinking, reaming

— on the 2S132K machine there is the possibility of longitudinal and transverse feed of the workpiece, like a milling machine. Milling of small workpieces is possible.

Floating table

This part of the device is necessary for drilling workpieces. If you look at the passport, you can see that it consists of the following components: the sled, the table itself and its base. The table moves due to longitudinal needle bearings. They are also responsible for the cross movement of the sled. The slide provides the required table position, making all movements simple and smooth.

Kinematic diagram of the 2S132 machine

The table of the 2C132 drilling machine is fixed by a special clamp, which includes the following components: upper link, eccentric shaft, two wedges, lower link. This part of the unit is adjusted using a special screw.

Modifications of the vertical drilling machine 2S132:

— universal vertical drilling machine 2S132. It has a rigid cast-iron frame, guiding movements of the vertical unit, and a mechanical spindle feed.

— vertical drilling machine 2S132K with an overhead cross table. At the Customer's request, the rectangular table can be replaced with a round, rotary one, sizes vary.

— drilling machine 2S132P. Additionally, it has an increased accuracy class P, according to GOST. Designed for high-precision drilling work, possibly for deep drilling.

Vertical drilling machine 2S132 price – 450,000 rubles.

Made in Russia, 1 year warranty.

High precision vertical drilling machine 2S132P price – 520,000 rubles.

Manufactured in Belarus, accuracy class P according to GOST, warranty 2 years.

Vertical drilling machine with cross table 2S132K price – 580,000 rubles.

Design and operating principle of drilling machines 2S132 and 2S132K:

2С132 and 2С132К are used in manual and semi-automatic mode, manual feeding of the cutting tool is carried out by a flywheel located on the right of the drilling machine; for increased productivity and convenience of the technician, automatic feeding of the drill, tap, and countersink is activated on the machine. The largest drilling diameter of the vertical drilling machine 2S132 is 50mm, the data is given at low drill speeds and feeds. You can automatically cut metric internal threads from M3 to M33. Additional equipment can be installed on the work table to expand the technological capabilities of the machine; using a rotary table, you can perform drilling and milling operations at various angles; a dividing head installed on the work table allows you to accurately process gears and other workpieces. In case of a single production, the 2S132 vertical drilling machine can be easily reconfigured for other drilling operations; the supply of the tool to the processing zone can be manual or semi-automatic. To increase productivity, a specialist working on the machine can connect mechanical feeds. Standardly, according to GOST, the vertical drilling machine 2S132 is installed on a flat concrete platform with bolts; when purchasing the machine, before receiving it, we can first send an installation diagram to your address. The rotation speed of the spindle and drill is changed through the gearbox, which, like milling machines, is gear-driven. For drilling and milling work, the accuracy class is N according to GOST 8-82. drilling accuracy according to GOST 8-82 - N. As a distinctive feature, the frame and main components are cast iron. This rigidity of the structure allows you to install large and heavy workpieces on the workbench. The coolant supply system (lubricating fluid) is turned on from the control panel; its operation is necessary for serial drilling of parts in several shifts. To prevent tool damage, the main electric motor is equipped with a safety clutch that is triggered when overloaded. All adjustments to the drill feed and rotation speed are made by switching the handles, which are located on the front part of our machine. As in other industrial vertical drilling machines, the 2S132K has a gear gearbox to transmit maximum torque from the motor to the spindle. Commands are set from the control buttons: power on, coolant supply, left and right rotation of the tool, spindle stop, thread cutting mode. The entire vertical assembly moves along dovetail guides, and there are T-shaped slots on the work table for securing the vice. 15 rotation speeds are set through the gearbox, and the feedbox handles have nine positions. The spindle is mounted on support bearings. The drilling head of the machine contains the main components: gearbox and feed, feed mechanism, spindle counterweight. The lubrication system ensures long-term operation of rubbing units. When ordering a 2S132K machine from us, technical specialists from our company StankoPostavka will send you a transportation diagram and an installation drawing.

Main parts of the machine

Location and designation of equipment components

1. Drive. 2S132.21.000 (1400 min-1) 2. Gearbox. 2S132.20.000 (1400 min-1) 3. Plunger pump. 2С132К.24.000 4. Feed box. 2С132.30.000 5. Base. 2С132.10.000 6. Speed ​​and feed control mechanism. 2С132.25.000 7. Spindle. 2С132.50.000 8. Electrical equipment. 2С132.95.000* (Russian) Electrical equipment. 2С132.92-1.000* (Remote mechanic) 9. Drilling head. 2С132.40.000 10. Cooling system. 2С132.80.000 11. Fencing of the cutting area. 2С132.45.000* * — Additional option

Technical characteristics of the vertical metal drilling machine 2S132 and 2S132K:

Characteristics of electrical equipment

Electrical equipment protection degree

The electrical panel is mounted in the niche of the column.

The niche door is equipped with a special lock and key, and there is also a warning sign “Dangerous Voltage”.

The control panel housing has a degree of protection IP44, the niche of the column has a degree of protection IP43 according to EN 60529.

Connecting the machine to the electrical network must be carried out by specially trained personnel who have permission to work with electrical equipment up to 1000 V, who have familiarized themselves with section 2S132.95.000RE2 or 2S132.92-1.000 RE2.

After connecting to the mains, all electrical equipment must be checked for perfect operation. The machine must be properly grounded and all outputs are properly insulated. Set all switches to their home or zero positions, and check that all machine switches, manual limit switches and other switches are set correctly for reliable setup.

After installing the machine, before connecting it to the workshop network, it is necessary to measure the electrical resistance between the grounding bus and any metal part of the machine with elements of electrical equipment located on it, which may be under voltage above 24V as a result of breakdown of wire insulation. The measured resistance should not exceed 0.1 Ohm.