§ 44. Installer of machines and manipulators with program control of the 4th category
Characteristics of the work . Adjustment at idle and in operating mode of mechanical and electromechanical devices of computer-controlled machines for processing simple and medium-complexity parts. Adjustment of zero position and clamping devices. Establishment of technological processing sequence. Selection of cutting, control and measuring tools and devices according to the technological map. Installation and change of fixtures and tools. Checking and monitoring with indicators the correct installation of fixtures and tools in the coordinate system. Debugging, production of test parts and delivery to quality control department. Adjustment of cutting conditions based on the results of machine operation. Detection of malfunctions in the operation of electromechanical devices. Adjustment of grippers of industrial manipulators (robots), stackers with program control, as well as equipment of block-modular systems of the “Machine (machine)-robot” type, used in technological, electrical, hoisting and transport and thermal power industries, under the guidance of a more highly qualified installer. Checking machines for accuracy, manipulators and stackers for operability and positioning accuracy. Maintaining a log of machine downtime. Handing over the adjusted machine to the operator; operator training for computer-controlled machines.
Must know: methods and rules of mechanical and electromechanical adjustment; arrangement of serviced machines of the same type, industrial manipulators and stackers; rules for checking machine tools for accuracy, manipulators and stackers for operability and positioning accuracy; design and rules for using universal and special devices, instrumentation and instruments; rules for sharpening, finishing and installing universal and special cutting tools; methods for adjusting cutting conditions based on the results of machine operation; system of tolerances and landings, qualities and roughness parameters; basics of electrical engineering, electronics, hydraulics and programming within the scope of the work performed; rules for reading operational and technological maps for processing parts.
Work examples
Adjustment of mechanical and electromechanical devices of various types of lathes for processing parts:
1. Shafts, springs, pistons, special fasteners, spline bolts and other center parts with crank conical and cylindrical surfaces, parts of electronic computers.
2. Screws, bushings, nuts, stops, flanges, rings, handles.
3. Stepped bushings with cylindrical, conical and spherical surfaces, with grooves and recesses; rods, hubs, propellers, connecting rods, labyrinths, gears, bearings and other similar center parts.
4. Reactor covers.
Adjustment of mechanical and electromechanical devices of milling machines for processing parts:
1. Liners, bearing housings, bearing caps, fairings and propeller brackets, flat and cylindrical camshaft cams, dies and molds, variable profile steam and gas turbine blades, dies.
2. Compressor and gearbox housings, gear pump covers, separating housings, supports, boxes, drives, units and other medium and large-sized housing parts, device parts with surfaces in a rectangular coordinate system.
3. Brackets, fittings, boxes, covers, casings, couplings, shaped flanges and other similar parts with joint and supporting planes located at different angles, with ribs and holes for fastening, flat panels.
4. Levers, rockers, brackets with grooves of complex configuration, frames and other complex-dimensional parts.
5. Glasses with complex grooves, solid bottoms, shaped surfaces and holes.
6. Pulleys, gears, flywheels, disks, gear wheels.
Adjustment of mechanical and electromechanical devices of various drilling, grinding, electrical discharge machines for drilling and processing of holes and surfaces in parts of 8 - 14 qualifications.
Comments on the profession
The given tariff and qualification characteristics of the profession “Operator of machine tools and manipulators with program control” serve for the tariffication of work and the assignment of tariff categories in accordance with Article 143 of the Labor Code of the Russian Federation. Based on the above job characteristics and the requirements for professional knowledge and skills, a job description for an operator of machine tools and manipulators with program control is drawn up, as well as documents required for interviews and testing when hiring. When drawing up work (job) instructions, pay attention to the general provisions and recommendations for this issue of ETKS (see section “Introduction”).
We draw your attention to the fact that the same and similar names of working professions may appear in different issues of ETKS. You can find similar names through the directory of working professions (alphabetically).
§ 45. Installer of machines and manipulators with program control of the 5th category
Characteristics of the work . Adjustment at idle and in operating mode of mechanical and electromechanical devices of computer-controlled machines for processing complex parts using various cutting tools. Adjusting the coordinate plate. Performing calculations related to setting up, controlling and starting up computer-controlled machines. Installation of various devices with their alignment in several planes. Adjustment of individual units of industrial manipulators (robots) with program control, equipment of block-modular systems of the “Machine (machine)-robot” type and lines of flexible automated production (GAP), used in technological, electrical, hoisting and transport and thermal power industries.
Must know: the design of serviced machines and industrial manipulators (robots) with program control; arrangement of control and measuring instruments and devices; methods for installing tools in blocks; rules for regulating devices.
Secondary vocational education required.
Work examples
Adjustment of mechanical and electromechanical devices of various lathes for processing parts:
1. Shafts with thread cutting up to 1500 mm long.
2. Diaphragms, discs, pistons, power rings; flanges with external and internal threads, grooves, with conical surfaces and other large parts.
3. Disks, compressors and turbines, turbine rotors.
4. Ball bearing rings, water and steam injectors, multi-seat molds.
5. Housings of compressors and turbines, straightening and guide vanes, power rings, flanges and other large-sized ring and disk parts with curved, conical and cylindrical surfaces.
6. Housings of support bearings and ship mechanisms, cylinder blocks, crankshafts and ship shafts, propellers, turbogenerator stators, ice propeller spokes, complex conductors, brake pulleys, couplings, compressors, engines, drives, gearboxes, covers, thin-walled bushings.
7. Balls and ball joints, various heads with multi-start threads, threaded shafts.
Adjustment of mechanical and electromechanical devices of various milling machines for processing parts:
1. Parts of hull aircraft propellers and aircraft wheels with complex geometric shapes and a large number of holes.
2. Empennage frames for rudder tips, wing panels and other similar parts with theoretical contours, pockets, undercuts, windows, holes.
3. Copiers, matrices, punches of complex configuration.
4. Housings of ship mechanisms, housings of devices with stepped surfaces, compensators, engines, drives, gearboxes, covers, bushings of thin-walled augers with a cylindrical bottom, shaped surfaces of spatial shape (cylinders, spheres).
5. Brackets, clips, bases, plates, shafts with stepped surfaces.
6. Turbine blades.
7. Socks of wings, center sections, chords, beams, spars, ribs, edgings, frames, panels and other similar parts with a variable smallness.
Adjustment of mechanical and electromechanical devices of drilling, grinding, electrical discharge machines for drilling and processing of holes and surfaces in parts according to 7 - 8 qualifications.
Question
There is a great need for clear job descriptions for the following professions: 1.1. Storekeeper1.2. Press brake operator1.3. Punch press operator1.4. Guillotine shears operator Everything that I find myself in the “Personnel” system is completely unsuitable, especially for a storekeeper - it’s just some kind of unsubscribe, for operators - it only shows an employee with solid waste, and we have the production of metal structures. I looked at the machine operators at ETKS - it’s absolutely not suitable. There are machines that are clearly not unique; people have probably been working on them for decades, but there are NO instructions. Maybe not a job description, but at least a list of job functions and education/training requirements. In addition, I asked this question to the support manager - he also got away with an unsubscribe2. Regarding the special assessment of working conditions, a question - the special assessment specialist said that when conducting a special assessment, the presence/absence of special clothing for a specific workplace is not prescribed. And the accounting standards refer, when writing off workwear, to the standards established in the special assessment. Where is the truth and how can the accounting department write off the costs of workwear, if, for example, there are no standards in nature for assemblers of laser cutting machines, but there are assemblers and they also have workwear.
§ 46. Installer of machines and manipulators with program control of the 6th category
Characteristics of the work . Adjustment at idle and in operating mode of mechanical and electromechanical devices of multi-operational machine tools with program control for processing parts that require rearrangements and their combined fastening. Adjustment and adjustment of processing complexes of machine tools and machine tool systems with manipulators with program control for processing parts. Setup and adjustment of industrial manipulators (robots) with program control and equipment of hydraulic equipment sections used in technological, electrical, hoisting and transport and thermal power industries. Performing complex technical calculations necessary when setting up machine tools and processing complexes of computer-controlled machine tools.
Must know: design features of universal, special devices and other equipment for complex computer-controlled machines; kinematic and electrical diagrams of serviced machines.
Secondary vocational education required.
Work examples
Adjustment of mechanical and electromechanical devices of various lathes for processing parts:
1. Shafts with threads longer than 1500 mm.
2. Combs, thread gauges, multi-start worms.
3. Gearboxes, engine housings and ship mechanisms, complex turbine and pump housings.
Adjustment of mechanical and electromechanical devices of various milling machines for processing parts:
1. Gearbox housings.
2. Engine housings and ship mechanisms, hydraulic turbine housings.
Adjustment of mechanical and electromechanical devices of various drilling, grinding, electrical discharge machines for drilling and processing of holes and surfaces in parts of the 6th grade.
Average wages and vacancies in the labor market
The specialty of a CNC machine operator is in high demand in the labor market. Such specialists are consistently in demand among employers, which is not surprising - all high-tech production (aircraft manufacturing, automobile manufacturing, production of trains and rolling stock) today requires precision processing of parts. And only CNC machines can provide them.
However, the salary of a CNC machine operator varies greatly depending on the industry. It is least in furniture production and woodworking - about 30 - 45 thousand rubles.
Mechanical engineering specialists with up to 3 years of experience can count on a stable 50 thousand rubles. More experienced workers - 70 - 80 thousand rubles. The salary ceiling is 145 thousand rubles.
§ 47. Installer of machines and manipulators with program control of the 7th category
Characteristics of the work . Setting up and adjustment at idle and in operating mode of multi-operational machines and robotic technological complexes of machine tools with program control for processing parts and assembly units with the development of machine control programs. Setup and adjustment of flexible manufacturing systems (GPS) for processing parts and assembly units. Diagnostics, prevention and repair of malfunctions of all systems and equipment components.
Must know: methods of developing control programs for computer-controlled machines; design features of computer-controlled machines, their processing complexes, robotic technological complexes and flexible production systems for processing parts and assembly units; arrangement of control and measuring instruments and devices; techniques for performing work on diagnosing and repairing faults of all equipment systems.
Secondary vocational education required.
Occupational safety requirements in emergency situations.
4.1. If equipment malfunctions occur (failure to operate, extraneous noise or knocking, breakdowns that threaten an accident, loss of power supply, appearance of a foreign odor, appearance of a sensation of electric current) you must stop using the equipment - turn it off. It is necessary to notify surrounding people, the foreman or the immediate supervisor of the work about the danger.
Do not start work until the faults are corrected. It is forbidden to troubleshoot problems yourself.
If there is a threat to the life of the operating personnel and for an emergency stop of the machine, in order to avoid breakdowns, stop the machine using the emergency button located on the machine control panel or the “STOP” button on the machine drive control panel.
If there is a fire or signs of burning are detected, immediately notify the fire brigade by phone..., inform the foreman or a superior manager and begin to extinguish the fire using available fire extinguishing means. If necessary, call the city fire department by calling 112 and arrange a meeting of the fire brigade.
In the event of an accident with you or another employee, stop work, notify the foreman, provide first aid to the victims and go to the health center in person or call...
Ensure the safety of the situation of an accident or incident, if this does not pose a danger to the life and health of people and does not lead to aggravation of the emergency situation. If necessary, call emergency medical assistance by calling 112.
In case of failure of water supply, heating systems, etc. interfering with the performance of technological operations, stop work until the accident and its consequences are eliminated.
§ 48. Installer of machines and manipulators with program control of the 8th category
Characteristics of the work . Setup and adjustment of flexible production systems (GPS) for processing parts and assembly units with the development of systems control programs and repair of complex components, assemblies, and systems.
Must know: methods of developing control programs for flexible production systems (GPS); methods for diagnosing the general condition of equipment and identifying the main causes of failures of units and systems; techniques for repair, assembly and installation of components, mechanisms and devices of all equipment systems.
Secondary vocational education required.
How can an adjuster fill out the recommendation block?
This block contains the contacts of a person who can give oral and written recommendations on your candidacy. As a rule, this is the phone and email of the former boss. It is important for a new employer to make sure that you were a sought-after and non-conflict specialist, so in the application you need to indicate the data of only those people who will give a positive description.
RECOMMENDATIONS
- Full name of recommender:
Mikhail Alexandrov - Company, position:
NPO "BioFoodLab", director
- Email:
- Telephone:
+7
Technological equipment adjuster: instructions, responsibilities, education
The place is intended for persons over 18 years of age who have a secondary specialized education in the field of industrial equipment. To perform their duties, an assigned category of medical examination with the column “Pass” is required. For admission to the workplace, training is carried out or the applicant provides a ready-made electrical safety certification. In Western companies, service technicians are trained to work with electrical equipment with voltages up to 1000 V. The specialty “CNC machine operator” provides qualifications in the field of IT:
- creation of databases;
- programming experience in C++ languages;
- knowledge of SCADA systems for working with graphical interfaces;
- Fluency in PC operating systems.
- knowledge of graphic editors;
If you already have electrical safety certification, you will in any case have to undergo retraining for the specifics of the enterprise.
