Screw-cutting lathe 1M63. Electrical circuit diagram.

Application area

The buyers of the 1M63 screw cutting machine were often machine-building plants with fairly large production volumes. This is due to the fact that the model’s lead screw allows processing of workpieces with a length of 750-10000 mm, depending on the RMC. However, today this screw-cutting lathe is significantly inferior to modern screw-cutting models in terms of productivity and processing accuracy. Purpose: you can sharpen cylindrical and cone-shaped parts, cut threads.

The 1M63 model lathe can be used to work with complex shapes and rounded types of workpieces. An additional purpose is cutting various standard threads. The equipment drawing assumes a very convenient design of the main spindle and the cutter itself; in addition, the following tools can be installed for operation: countersinks, drills, taps and dies. The workpiece itself for subsequent processing can be fixed directly in the chuck or supported by fasteners in the centers.

The main advantages of the machine are attributed to:

• ease of performing any operation;
• uncomplicated design of the machine's key elements;
• the bed of the 1M63 lathe is characterized by sufficient rigidity, and the standards of temperature stability and processing accuracy have also been increased;
• the characteristics of the installation’s engines have high power ratings, which facilitates metal processing;
• the wear resistance of each individual component unit is high;
• thread cutting speed is very high;
• the kinematic diagram is characterized by a certain rigidity, which has a positive effect on the overall performance of the installation;
• The 1M63 package includes electrical and standard mechanical interlocks, which provide maximum safety when performing any operation.

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Design Features

The 1M63 has several qualities that distinguish it from other lathes:

1. The 1M63 tool holder is designed so that tools made of special alloys and high-speed steel can be used. The tool holder is designed in such a way that it can be adjusted to fit the cutting tool and rotated to the desired angle.
2. The 1M63 metal lathe belongs to the class of screw-cutting machines, which are responsible for the ability to carry out work on cutting threads. To do this, a guitar of interchangeable gears is installed. In addition, the gearbox has replaceable gears. By selecting gears, you can change the thread pitch.
3. In order for the part to be turned at high speed and at high feed rates, the rigidity of the lower part of the support and the bed was increased.
4. The 1M63 screw-cutting lathe is equipped with a special motor and feed box, which make it possible to speed up the movement of the support while turning the workpiece. The feed box also has hardened steel gears.
5. When creating the upper part of 1M63, the possibility of movement was also provided. That is why, when installing a standard tool holder, it is possible to turn conical surfaces.

Guitar lathe 1M63

The passport of the 1M63 screw-cutting lathe indicates that the weight varies from 4200-13200 depending on the RMC indicator. Let's also review the main characteristics.

Download the passport (operating instructions) of the 1M63 screw-cutting lathe

A wide range of work performed on turning equipment of this model is ensured by individual design upgrades. Any operation of turning, creating cones and cutting threads is carried out quite easily, without fine scrupulous adjustments. Additional design features of the 1M63 installation are:

• the diameter of the workpieces has been increased to 700 mm;
• the permissible diameter of parts above the caliper is 350 mm;
• the permissible weight of workpieces has been increased, now you can work with parts up to 3.5 tons;
• the diameter of the cylindrical hole in the main spindle is 105 mm;
• there is a function of cross-shaped displacement of the calipers in the longitudinal plane – 5.2, in the transverse plane up to 2 m/minute;
• the power of the power unit was increased to 15 kW;
• The weight of the model is 5750 kg.

Lathe support 1M63

Large dimensions and increased functionality allow the 1M63 model to be installed in large workshops, where the emphasis is on the quantity of products produced. At the same time, the accuracy and efficiency of the machine also remains at a sufficient level.

Lathe 1m63 - Buy 1m63 on Alibaba.com

0 0 Largest diameter of the workpiece above the layer, mm ///0 mm

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Instructions for use

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Main characteristics

The design of the clutch of the 1M63 lathe, as well as its other elements, complies with the established standards in 1982. The model belongs to accuracy class H and must meet the established standards. The technical specifications are as follows:

1. 1M63 spindle bearings support rotation speeds ranging from 10 to 1,250 rpm.
2. A lathe can have a very different RMC. During operation, both fixing elements are motionless.
3. The model can be used for processing long and non-rigid parts with different RMC values. For this purpose, it is possible to install a steady rest. However, it is worth considering that the steady rest is not supplied. The steady rest for the 1M63 lathe is used to limit the deformation of parts when processing.
4. The tool holder is made in a classic style: the tool itself is stationary, only the support moves. The distance between the axis of the centers and the edge of the tool holder is 32 cm. In the manufacture of the tool holder, durable material is used, which eliminates the possibility of deformation of the structure. Adjusting the tool holder allows you to select optimal turning performance.
5. The holes in the spindle are 65 mm. The spindle is used to install workpieces with a diameter of 630 mm. A straight rod can be installed and fed as it is turned on the 1M63 screw-cutting lathe in question.
6. The tailstock is installed on the screw-cutting lathe in question, and with its power, the rear end is fixed.
7. The gearbox allows you to adjust the speed in 22 ranges.
8. The support has longitudinal and transverse feed in automatic mode.
9. The kinematic mechanism is quite complex. There is a front and back stock. There is a gearbox in the headstock. The tailstock allows you to fix the second end of the part. The position of the tailstock can be changed. Overrunning clutches 1M63 are also used, which are responsible for maintaining the accuracy of operation.
10. When considering gearboxes and feeds, we note their high strength and reliability. The maintainability of the boxes makes the 1M63 screw-cutting lathe more attractive.
11. The electrical cabinet is located in the headstock, which is confirmed by the drawing of the 1M63 lathe.
12. The apron of the 1M63 lathe is controlled using a special switch.
13. The characteristics of the replacement wheels allow you to cut inch, metric, modular and pitch threads. The technical potential of the model is quite large. You can install replaceable wheels for turning threads of various types

You should purchase a steady rest to improve the quality of processing when you need to carry out high-precision turning of deformable workpieces. Lunettes can be made from a wide variety of materials. If you do not use a steady rest, a strong feed will lead to deformation of the workpiece. Steady rests can be installed and removed depending on the tasks assigned.

Electrical equipment and kinematic diagram

Kinematic diagram of the 1M63 machine

The 1M63 screw-cutting lathe, the electrical circuit of which has 4 electric motors, also has a detailed description of each node module in its passport. The main motor can operate from a 50 Hz or 60 Hz network. The electrical diagram indicates that the motor has a power of 13 kW.

The operating instructions provide for cooling the system. A large motor is also installed for this purpose. The kinematic diagram indicates the need to supply 22 liters of liquid per minute. Electric motor power 0.12 kW.

The kinematic mechanism is also represented by a motor, which ensures accelerated movement of the caliper. The cutter moves along with the support thanks to the installation of a motor with a power of 1.1 kW.

The kinematic diagram of the 1M63 machine also indicates the presence of four couplings. The 1M63 friction clutch is responsible for the movement of the carriage: longitudinal and transverse passage is carried out during turning, the internal mechanical element allows you to quickly bring the cutting tool. The electromagnetic type of the device allows you to quickly change the position of the carriage. There is a 1M63 direct friction clutch, which is designed to ensure smooth direct feeds in the equipment.

Electrical circuit of the machine 1M63

- everything you need to know about the connection diagram

What is a connection diagram?

An electrical diagram is a simple visual representation of the physical connections and physical layout of an electrical system or circuit. It shows how electrical wires are connected to each other and also shows where devices and components can be connected to the system.

When and how to use a wiring diagram

Use wiring diagrams to help design or manufacture a circuit or electronic device. They are also useful for making repairs.

DIY enthusiasts use wiring diagrams, but they are also common in home construction and auto repair.

For example, a home builder will want to confirm the physical location of electrical outlets and light fixtures using a wiring diagram to avoid costly mistakes and building code violations.

How to draw a circuit diagram

SmartDraw comes with ready-made electrical diagram templates. Customize hundreds of electrical symbols and quickly add them to your electrical circuit. Dedicated control knobs around each symbol allow you to quickly resize or rotate them as needed.

To draw a wire, simply click on the Draw Lines option on the left side of the drawing area. If you right-click on a line, you can change the color or thickness of the line and add or remove arrows as needed. Drag the symbol onto the line and it will insert and snap into place. Once connected, it will stay connected even if you move the wire.

If you need additional symbols, click the arrow next to a visible library to open a drop-down menu and select More. You can search for additional symbols and open any relevant libraries.

Click Set Line Transitions in SmartPanel to show or hide line transitions at intersection points. You can also change the size and shape of your hop lines. Select Show Dimensions to show the length of your wires or the size of your component.

Click here to read SmartDraw's complete tutorial on how to draw circuit diagrams and other electrical diagrams.

How does a wiring diagram differ from a diagram?

A diagram shows the layout and function for an electrical circuit, but does not show the physical layout of wires. Electrical diagrams show how wires are connected, where they should be in the actual device, as well as the physical connections between all of the components.

How does an electrical diagram differ from a graphic diagram?

Unlike a pictorial diagram, a wiring diagram uses abstract or simplified shapes and lines to show components. A pictorial diagram is often a photograph with labels or highly-detailed drawings of the physical components.

Standard Wiring Diagram Symbols

If a line touching another line has a black dot, it means the lines are connected. When unconnected lines are shown intersecting, you will see a line transition.

Most of the symbols used in an electrical diagram look like abstract versions of the real objects they represent. For example, a switch would be a break in a line with a line at an angle to the wire, like a light switch that can be turned on and off. The resistor will be represented by a series of plugs symbolizing current limitation. The antenna is a straight line with three small lines branching off at the end, much like a real antenna.

• conductive wire
• Fuse, cut off when current exceeds a certain value
• Capacitor used to store electrical charge
• Toggle switch stops current when opened
• Push-button switch, instantly passes current when the button is pressed, interrupts the current when released
• The battery accumulates electrical charge and generates constant voltage
• Current limiting resistor
• Ground wire used for protection
• Circuit breaker used to protect a circuit from overcurrent
• Inductor, a coil that generates a magnetic field
• Antenna transmits and receives radio waves
• Surge protector used to protect a circuit from surge voltage

Lamp

• , generates light when current passes through
• Diode, allows current to flow in one direction, indicated by an arrow or triangle on the wire
• Microphone converts sound into an electrical signal
• Electric motor
• Transformer, changes alternating voltage from high to low or vice versa
• Headphones
• Thermostat
• Electric outlet
• Junction box

Examples of electrical connections

The best way to understand electrical circuits is to look at some example electrical diagrams.

Click on any of these electrical diagrams included in SmartDraw and edit them:

Browse SmartDraw's entire collection of electrical wiring examples and templates

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Repair of equipment

Working on any equipment involves both scheduled and complex repairs. Measures to restore the functionality of individual mechanisms are required for the 1M63 model quite rarely. But a gradual loss of stability and loosening of individual structural components leads to a decrease in the accuracy of operations and a decrease in processing speed.

To carry out a comprehensive repair from the manufacturer, the customer must send the following documents together with the machine: a technical passport of the installation, special reports of previous technical inspections and a statement that reflects information about the assembly node modules.