Tools and materials used for repairing plastics and plastics


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Repair of plastic bumpers

Damage to the bumper

Often, parking errors become the reason for the need to repair damage. You may not notice an obstacle or miscalculate the space behind the car; another motorist may not notice you. All this will ultimately lead to minor or global deformation of the bumper. Purchasing a new one is not always relevant, and repairs can often be much cheaper, especially since the quality and appearance can often be compared with a new part.

Modern manufacturers have recently often used plastic to make front and rear bumpers, aerodynamic suspensions, tanks, fender liners, wings, side mirrors, headlight housings and other body elements.

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Standard body repairs are not suitable for plastic. In this case, the use of special technologies, materials and equipment is relevant, although the repair procedure itself in some respects resembles the classical process of repair work. In some cases, a damaged element can be repaired yourself, but in order for the work to be truly high-quality, you must select the right materials for bumper repair. In some cases, you can purchase a ready-made bumper repair kit.

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Tool types

To repair damage or connect broken parts of a car's surface, the following types of products are used:

  • traditional soldering iron. It has a curved or straight tip (respectively, a design in the form of a gun or a pipe). Used for thermal connection of plastic fragments (including those used for cars), welding seams;


Classic soldering iron

  • heat gun (hair dryer). Solders parts by supplying hot air (from +80 to +600 degrees). It has a system of smooth temperature control and is equipped with a large number of nozzles that help direct air to the place where components are soldered. Choose a device with a power of at least 1600 W;


Thermal gun for repairing plastic

  • hot air soldering station. This set of tools combines a modification of a hair dryer and an ordinary soldering iron. The master, working with the equipment, can adjust the temperature in accordance with the technological task. The tools come with a large number of attachments.


Hot air soldering station

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Step by step procedure

  1. Determine what material the bumper is made of. The most common are soft and hard plastics. Soft plastics include polypropylene and polyurethane, marked PP and PUR, respectively. Hard plastics include fiberglass, which is not marked, and hard plastics marked ABS, GF15 and 30, and PAG6. It can be quite difficult to determine the material by eye, so you need to find the material markings on the reverse side. Bumpers made of polypropylene are considered the most durable, and therefore the most popular. They are also distinguished by a high level of aesthetics and are perfectly resistant to further repair work.
  2. Decide on the technology for repair work and prepare tools and materials for repair in accordance with the chosen technology.
  3. The next stage of the preparation technology involves cleaning the bumper from dirt and dismantling it if necessary.
  4. The repair work begins directly - the damaged area is sanded and degreased.
  5. At the next stage, it is necessary to apply an activator primer, glue on top and then fiberglass.
  6. After the fabric has hardened, it is necessary to apply glue and remove its excess with a spatula.
  7. After the surface is completely dry, it must be processed using sanding paper.
  8. At the final stage, apply clear varnish, enamel and varnish again.

For the most effective results, it is necessary to select the right materials and follow the work technology.

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Problems when paying with bank cards

Sometimes difficulties may arise when paying with Visa/MasterCard bank cards. The most common of them:

  1. There is a restriction on the card for paying for online purchases
  2. A plastic card is not intended for making payments online.
  3. The plastic card is not activated for making payments online.
  4. There are not enough funds on the plastic card.

In order to solve these problems, you need to call or write to the technical support of the bank where you are served. Bank specialists will help you resolve them and make payments.

That's basically it. The entire process of paying for a book in PDF format on car repair on our website takes 1-2 minutes.

If you still have any questions, you can ask them using the feedback form, or write us an email at [email protected]

Requirements for soldering irons for plastic

One of the main parameters for any such tool is power. When choosing a suitable soldering iron, you need to ensure that it is at least 100 W. This is a very important requirement that must be fulfilled, since otherwise the plastic may simply not melt. When choosing thermal hair dryers, you should focus on models from 1600 W.

The main requirements include rapid heating of the tip. Standard models that take several minutes to warm up are not suitable here. When working with plastic, it is better to choose those options in which the tip reaches the desired temperature within a period of up to 10 seconds. For some situations, it is permissible to take a model with a longer warm-up time, but in professional work this will be a big disadvantage.

A soldering iron for plastic bumpers should be convenient so that the master can easily control all movements. This requires delicate work so as not to damage entire parts of the product.”

TOP 5 best models of bumper soldering irons

A soldering iron for a bumper is a rather expensive product, since it is often supplied in a ready-made kit, and also has its own features and technical characteristics. Some of the best models that are presented on the domestic market include:

  • Steinel. This is a whole set that includes a heat gun. This is a fairly powerful 2.3 kW device that can heat material up to 650 degrees Celsius. Supplied in a plastic case with all necessary attachments and accessories.

  • Intertool RT-2003. The tool allows you to work with materials with a small thickness.

  • Teroson. Another set that uses a heating gun. The kit includes all the necessary accessories and tools. There are cartridges, mixers and reinforcing materials here. The soldering iron can also be used to work with other plastic parts.

  • Neico. A professional Chinese instrument with a power of 1600 W. The kit includes additional attachments and a roller. Professional components make the work easier and do not require you to buy anything extra at first.

  • Stapler. Inexpensive and high-quality model with a power of 100 W. This is a standard electrical tool that allows you to work with staples. Soldering iron for bumpers of this type. Using braces of the right size allows you to create the highest quality and affordable seam.

Progress

Before you start soldering, you need to prepare all the parts of the bumper and wash them from possible contamination.”

The working surface must first be degreased and then sanded. This will help improve the quality of the connection. When working with a standard soldering iron, the edges of the part are simply melted and then connected to each other. It is advisable to immediately press them tightly against each other, and then carry out heat treatment. When the two ends melt and are tightly connected to each other, a high-quality seam is formed.

Approximately the same principle is present when processing with a hairdryer. A narrowly directed air flow of heated air, or its wider distribution, helps to achieve the transition of plastic to the desired state. If we are talking about leveling, then you need to wait until the bumper becomes plastic and then carry out the necessary procedures. When the ends melt, they should be immediately connected tightly and held until everything dries.

When working with staples, a consumable is inserted into the soldering iron, which is heated by the tool and immersed under pressure inside the plastic. Due to oscillatory movements, a bond is created. The bracket has a special shape that allows you to grab both parts of the bumper and connect them together. as it cools, the metal part is detached from the tool and remains inside the plastic, reinforcing the connected area.

Conclusion

When repairing bumpers, many problems arise that relate to cosmetic effects. Having the right soldering iron for the job will help you overcome many of the shortcomings and achieve the look you want. Many specialized models now have the required parameters, so there are no big problems when choosing. The main thing is to focus on the requirements for the tool.

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