Master station wagon 2500e electronic circuit diagram

I never sawed on it, just planed. For sawing, I mounted a manual disk on a workbench - secured with two standard clamps in 2 minutes. I welded a similar stand, from a 32mm corner, but my hands just can’t reach the transport wheels.

avbm wrote: As for the disk, it’s new, factory-made, never turned.

I, too, with the new disk, had the workpiece move strongly to the side, until I thought of replacing it, and everything fell into place. Although I still don’t understand what’s going on. The disk seems to be smooth.

I wanted to buy a master station wagon, they dissuaded me from buying a Kraton multi 1.5, I didn’t regret it at all (3 thousand rubles more)

I bought a Master Station wagon and assembled it yesterday and started it idling for 15 minutes as the specialists from the store advised. After 5 minutes, something clicked, turned it off, opened the lid I. The chain broke, the belt fell off, and all in five minutes of work. Tomorrow I’ll take it 90 km to the city to change it or give it away, I haven’t decided yet.

I bought a Master Universal 2500e machine in 2009, last summer it worked well, no complaints, this summer 2 hours of work and interesting things began:

I was sawing a board and suddenly the speed dropped, it started humming strangely, turned it off, and thought the voltage in the network had dropped. Turning on again after 5 minutes, the machine hums, the engine does not start. Repeated attempt after 30 minutes is the same story. The third attempt did not turn on at all.

2. I took it to the service center, because the factory warranty is 12 months (I read it in the manual), I was counting on free repairs, it turns out that the representative’s certificate indicated a different figure of 6 months, the period naturally expired, repairs were paid for. 950 rub. for replacing the switch. Test run at the service center - it starts and works. I’m taking it to the dacha and sawing a 25 board, the old song is repeated. It started making a strange noise again, the revs dropped, and I turned it off. restart, buzzing... the engine does not start, it started once for 30 seconds at idle, again it hummed strangely and stopped.

Help me figure out what's wrong.

The Belmash company specializes in the production of universal woodworking machines. In their product line, a special place is occupied by the Master-Universal model 2500E, which is the most powerful among equipment for home use.

Purpose of the machine

At the first stage of familiarization, it is necessary to determine the functionality of the machine. It is designed for several types of processing of wooden products and can be used for the construction of a small private house; it can be used to carry out repair and restoration work with old furniture.

Despite its versatility, the design of the machine meets the main requirement for such equipment - the ability to perform only one type of operation at a time. This is due not only to operational safety rules, but also prevents excessive load on components and assemblies.

Using the Universal 2500E machine you can do the following types of woodworking:

several types of planing - along the face, edges and at an angle;
sawing. Can be made with longitudinal or transverse cut formation. Using a special device, sawing is done at an angle across the fibers;
milling with a finger or disk cutter. For each of these operations a separate zone of the machine is allocated;
drilling

According to the operating instructions, processing workpieces whose size exceeds the standard is not allowed. Since the machine belongs to the tabletop category, for its normal operation it is necessary to equip a full-fledged workplace.

For smooth level adjustment, the design includes support screws installed on the legs. However, this does not reduce the requirements for a flat surface of the working base.

Reviews of the main features

The above-mentioned design will cost 20,000 rubles. It is a versatile woodworking machine with high power. According to consumers, the machine can perform a wide range of tasks, namely:

plane planing;
longitudinal sawing;
milling;
drilling;
cross sawing.

“Universal” is in demand among professionals in its field. It is purchased by carpenters and joiners. However, beginners also do not ignore this installation. An important design feature is the presence of an electronic unit, which is designated in the name by the letter “E”. The device can be started even at low voltage.

Consumers especially emphasize that the “Master Universal 2500E” has high technical parameters, two knives and a temperature relay included. The basic package includes:

special adapter for removing chips;
saw table;
clamping device;
planing table;
rulers;
spare parts for cross-cutting at an angle.

The craftsman needs a ruler for planing and sawing. The package also includes personal protective equipment, which especially attracts buyers. The machine is certified according to the system of state standards.

Equipment design

Like all machines of the Belmash brand, the woodworking machine of the Master-Universal 2500E model has a monolithic design divided into zones. They are designed not only to perform one operation, but have multifunctional properties.

To drive the components, the design includes an asynchronous electric motor with a power of 2.5 kW. It can be connected to a 220V household power supply. To protect against overheating when the load is exceeded, there is a special protective relay that deactivates the power plant. The transmission of torque is done using specially shaped belts.

Read also: Thermal conductivity of steel at different temperatures

Woodworking is performed on the following machine components:

Sawing is carried out on a large table. For lateral fixation of the workpiece, a special mechanism is provided, which is installed in the grooves and has the function of smooth adjustment relative to the plane of the saw blade. The cutting depth also changes by adjusting the position of the upper removable work table;
milling with a disk cutter. It is installed in place of the saw blade;
finishing edges with a finger cutter. For this purpose, the design has a separate zone with a horizontally located drive shaft. A universal chuck is installed on it for fixing the tool;
drilling holes. Performed in the same part of the equipment as milling with a finger cutter;
planing. This is done on a separate table. With the help of brackets, the edges of the working surface are shifted. This opens the shaft with the cutting edges. There is a special device for pressing workpieces.

The equipment control unit has an innovative design. To activate the machine, you need to open the lid and press the corresponding button. Switching off occurs by pressing the large stop button located on the top of the protective cover.

To remove chips and wood dust, the design has a special receiver shaped like a casing. It contains a socket for connecting to a chip vacuum cleaner.

Feedback about the appointment

The above machine is a combined woodworking household equipment. It is intended for:

drilling and milling;
sawing and planing;
jointing.

You can use wood in your work. The machine has three configurations or functions, which, according to buyers, expands the scope of its use. “Master-universal 2500E” is a universal machine, which is the most powerful in the model range. The electronic unit acts as an additional component installed on the device. Using it, you can start even at low voltage; its minimum value is 160 V.

Specifications

You can learn more about the functionality of the machine by reading the technical data sheet of the equipment. It details the options for each operation. With their help, you can create a list of requirements for workpieces and the degree of their processing.

A review of the technological capabilities of equipment is best done for certain types of operations. Some of them run on the same nodes, so it is possible to repeat parameters.

Sawing and processing with a disk cutter:

maximum saw blade diameter – 25 cm;
cutting depth ranges from 0 to 88 mm;
the diameter of the disk cutter should not exceed 12.5 cm;
cutter thickness – 10 mm;
the diameter of the mounting hole is standardized - 32 mm;
table size – 64.6*55.6 cm.

the maximum permissible planing width, performed in one pass, is 27 cm;
planing depth options – from 0 to 3 mm;
table dimensions – 95.5*28.6 cm.

Finger milling and drilling:

range of cutter and drill shank diameters – from 6 to 12 mm;
table size – 34*19 cm.

The drive rotation speed is normalized to 5200 rpm. You should also take into account the possible cutting ranges when processing along the grain. The angle can only be positive, its maximum value is 45°. A similar parameter when sawing along the grain using a special device is ±45°.

The overall dimensions of the Universal 2500E machine in the assembled state are 95.5 * 56.1 * 40 cm. Moreover, its weight without additional accessories is 50.8 kg.

Reviews about technical characteristics

"Master Station wagon 2500E" has outstanding characteristics. Among them, consumers highlight an asynchronous motor, as well as an impressive power of 2,500 W. The engine operates in S6-40 mode. As for the speed, this value reaches 5,500 per minute. The thickness of the saw blade is 1.8 mm.

Buyers like the width of the knife, it is 250 mm. It is impossible not to mention the outer as well as the landing diameter of the circle. These parameters are 280 and 32 mm, respectively. Experts note that using the machine it is possible to provide a fairly impressive cutting depth, which is equivalent to 100 mm. The minimum cutting height is 3.5 mm.

Consumers emphasize that when choosing the equipment described, they pay special attention to the maximum cutting depth at an angle of 90 °. It is 100 mm. "Master-universal 2500E" has tables that are intended for milling, planing and sawing. The dimensions of the first are 370x200 mm, the second - 882x318 mm, while the third - 750x510 mm.

The engine is reliably protected from overheating. The manufacturer also took care of the possibility of starting at low voltage. The design provides for the presence of two knives in the set. Consumers like the light weight of the device, it is 61 kg. The supplier provides a one-year warranty on the product.

Basic and extended equipment

One of the advantages of purchasing products from the Belarusian company Belmash is a well-thought-out package. The same applies to machines of the Universal 2500E series. The manufacturer has taken care of the availability of all the required additional components to perform the full range of declared operations.

Most of the components are installed on the equipment by default. But all of them can be dismantled in case of breakdown or as unnecessary. Among the equipment components, it is worth highlighting the following elements:

device for angled sawing along the grain. It is installed on a rod that is attached to the edge of the table. The device has a measuring scale with which you can set the optimal processing angle. When performing other work, it is recommended to remove the device, as it creates unnecessary noise due to vibration;
guard for circular cutter and saw blade. It is necessary to fix the processing width of the material. Has the function of changing the position relative to the cutting surface of the tool;
planing pad. With its help, the workpiece is pressed for uniform processing of the entire surface.

In addition to these components, the manufacturer offers a wide range of additional accessories:

work desk with adjustable legs. Characterized by a high level of stability and reliability;
clamping device for planing. It is made of metal, has a mechanism for regulating the degree of pressure of the wooden slats to the processing area;
surface planer.

By default, the Universal 2500E woodworking machine includes consumables: a saw blade, anti-noise inserts, safety glasses and a mask.

On the manufacturer's website it is proposed to purchase replacement planing knives, a set of cutters and saw blades. If the drive belt is deformed or broken, you can buy the appropriate model there.

More information about the possibilities

Planing can be done along edges, at angles and along edges. Additionally, you can use a clamping device. Reviews of the Master Universal 2500E machine say that the equipment does an excellent job of sawing both across and along the fibers, and you can set a certain depth. If you need to cut along the grain, you can use a guide ruler. Home craftsmen especially emphasize that they often have to choose quarters, in which the equipment described has no equal.

Reviews about the machine

The most complete impression of the performance of this machine can be obtained from reviews of real users. But it must be taken into account that most of them are subjective. Despite the relatively low cost of the equipment, about 28,000 rubles, it has proper functionality and reliability.

I purchased a Master Universal 2500E machine only for home use. It was necessary to make a small extension to the house. Based on the results of two months of work, he noted sufficient power, compactness and reliability. Disadvantages include the lack of support on the cutting table. If a heavy block is processed, the table begins to tilt.
After purchasing the machine, I immediately sharpened the planing knives to the correct angle. Thus, I got rid of the beating, I advise everyone to do this. There are no particular complaints about sawing and milling operations; the processing accuracy is normal. The only thing is that it’s difficult to align the disk relative to the workpiece. The plane is constantly shifting.
For me, carpentry is more of a hobby than a way to earn money. Therefore, the Universal 2500E did not impose any special requirements on the machine. The main thing is that it takes up minimal space and can perform the operations I need. Positive points: low cost, reliability, domestic components. If we compare it with previous models, it was a waste of time to abandon the movable switching unit. There are inconveniences when working with a finger cutter.

Overall, the woodworking machine can be described as a reliable, universal set of tools for home use. You can learn more about its actual properties, disadvantages and advantages from the video:

Read also: Difference between meter and decimeter antenna

The supplier of the combined woodworking machine Master-Universal 2500E is UniMaster , founded on December 18, 2013. Website address: https://unimaster.net

Reviews of positive features

If you are also interested in the Master Universal 2500E machine, then you should also familiarize yourself with additional features, among them the following should be highlighted:

accuracy in work;
reliability of design;
Possibility of quick shutdown.

As for accuracy, it is ensured by a stop with a scale, which allows you to position the workpiece at a given angle. Buyers also note the reliability of the design. It is guaranteed by a wide base and dampers on the support legs. All this indicates the stability of the equipment on the base, as well as the maximum reduction in vibrations.

After reading the reviews about the Master Universal 2500E, you can also understand that the equipment can be quickly turned off. The emergency shutdown button is responsible for this. If problems arise in your work, you can use it.

General view of the combined woodworking machine Master-Universal 2500E

Master-Universal 2500E combined machine. Replacing and adjusting planing knives

Replacing planing knives in the drum

To replace and install knives you need:

release the knife 46 by unscrewing the special bolts 41 until they stop against the wedge 45;
move the wedge 45 in the groove of the drum until the pins 47 come out of the grooves of the knife, while the spring 48, supporting the knife, lifts it up.
replace the knife by installing it symmetrically relative to the drum, after which it is necessary to align the knife.

Adjusting the planing knives in the drum

Adjustment of the knives is ensured by sequential alignment of each knife.

To position the knife you must:

release the knife 46 by unscrewing the four special bolts 41 until it moves freely;
place the ruler on the plane of the table 49 at a distance of 20÷30 mm from the ends of the drum;
align the knife relative to the table so that the cutting edge of the knife coincides with the plane of the table, i.e. the cutting edge of the knife should lightly touch the bottom edge of the ruler;
secure the knife by tightening special bolts 41.
After the final tightening of bolts 41, check again with a ruler that the knife is aligned correctly (if necessary, repeat the knife alignment).

Master-Universal 2500E combined machine. Knife sharpening

Periodically, as they become dull, it is necessary to sharpen or replace the planing knives.

α = 35° - for soft wood;
α = 45° - for hard wood.

The cutting edge of the knife should be sharp and free from blockages. There should be no nicks, rough marks or cracks on it.

Instructions: Multifunctional machine UniMaster Master-Universal 2500E (2.5 kW)

Product return process

To begin the procedure for returning a product purchased from us, you must write an email in free form, in which you must indicate the date of purchase and describe the reason for the return (requests regarding warranty issues are not accepted by phone).
Specifying the subject of the email is mandatory, otherwise the message may be subject to a spam filter. Keep the complete set of goods.

Return/exchange of goods of good quality

in case of purchasing goods remotely in an online store

In addition to the right to exchange goods of good quality, provided for by the Law of the Russian Federation of 02/07/1992 N 2300-1 On the Protection of Consumer Rights, you have the right to refuse goods purchased remotely at any time before its transfer, as well as within seven days after the transfer of the goods.

If information on the procedure and terms for returning goods of proper quality was not provided to you in writing at the time of delivery of the goods, the specified period is extended in accordance with the Rules for the sale of goods remotely.

When returning/exchanging goods of proper quality, the presentation, integrity of the packaging, and complete set must be preserved. The presence of traces of use may be grounds for refusal to satisfy your requirements.

Return/exchange of goods of inadequate quality

If a defect is identified in the purchased product, the buyer has the right, at his choice, to declare one of the requirements specified in Article 18 of the Law of the Russian Federation of 02/07/1992 N 2300-1 On the protection of consumer rights.

Moreover, if the specified product is technically complex, approved. By Resolution No. 924 of November 10, 2011, the requirements specified in Article 18 can only be submitted within 15 calendar days from the date of purchase.

· After 15 days, presentation of these requirements is possible in the following cases:

· a significant deficiency was discovered;

· deadlines for eliminating deficiencies were violated;

The product cannot be used in total for more than thirty days during each year of the warranty period due to the need to eliminate manufacturing defects.

Product quality check

When you make a claim, the seller has the right to check the quality of the goods. In this regard, we remind you of the need to provide the purchased goods along with the claim to the goods return point or provide the seller with the opportunity to pick up the goods for delivery to an authorized service center to confirm the defect.

The delivery service employee records the fact that the goods have been accepted for diagnostics with a corresponding report filled out in two copies, one of which remains in the buyer’s hands.

Based on the results of such a quality check, the Seller will provide you with a response to your complaint.

If you do not agree with the results of the quality check, you have the right to make a written request for an independent examination of the product. The examination is carried out at the expense of the seller. You have the right to be present during the examination. If the examination reveals the presence of deficiencies that did not arise through the fault of the store or manufacturer, you are obliged to reimburse the store for the costs of conducting the examination, as well as the costs associated with its conduct.

Electrical diagram of the combined woodworking machine Master-Universal 2500E

The machine is an electromechanical device. An asynchronous electric motor is used as a drive. Rotation from the engine to the knife drum (output end of the shaft) is transmitted using a V-belt drive.

The design of the machine allows you to quickly and easily change it to one of the operations described in section 1.

Technical characteristics of the combined machine Master-Universal 2500E

Parameter name	Master Universal 2500E	Master Universal 2500E R	Master Universal 2500E 2000	Master Universal 2500E 2500E
Thickening
Maximum planing width, mm	–	250	–	–
Nominal table length, mm	–	580	–	–
Maximum depth of layer removed in one pass, mm	–	3,5	–	–
Nominal workpiece feed speed, m/min	–	5	–	–
Section of the workpiece passed through the thicknesser, mm	–	250 x 160	–	–
Table size for thicknessing, (L×W), mm	–	580 × 250	–	–
Planing (jointing)
Maximum planing width, mm	250	250	200	250
Maximum depth of layer removed in one pass, mm	3,5	3,5	3,0	3,5
Spindle speed, rpm	5500	5500	5500	5500
Number of planing knives	2	2	2	2
Knife length, mm	250	250	200	250
Outlet pipe diameter, mm	100	100	100	100
Size of tables (movable and fixed) for planing (L×W), mm	882 x 318	1000 × 318	700 × 220	882 × 318
Sawing with a circular saw
Spindle speed, rpm	5500	5500	5500	5500
Saw blade diameter, mm	250 x 32 x 1.8	250 x 32 x 1.8	210 x 32 x 1.8	280 x 32 x 1.8
Maximum cutting depth, mm	0..85	0..85	0..60	0..100
Miter sawing along a guide bar, degrees	0, 15, 30, 45	0, 15, 30, 45	0, 15, 30, 45	0, 15, 30, 45
Saw table size (L×W), mm	750 × 510	750 × 520	710 × 500	750 × 510
Drilling, milling
Table size for milling (drilling), (L×W), mm	370 × 200	370 × 200	–	370 × 200
Table height movement, mm	0..100	0..100	–	0..100
Nominal spindle speed at idle speed, rpm	5500	5500	–	5500
Drill chuck, three-jaw, Ø max, mm	16	16	–	16
Electrical equipment of the machine
Type of supply current	220V 50Hz	220V 50Hz	220V 50Hz	220V 50Hz
Electric motor – rated power, kW	2,2	2,2	2,0	2,5
Motor type	Asynchronous, single-phase with capacitor, s6-40%	Asynchronous, single-phase with capacitor, s6-40%	Asynchronous, single-phase with capacitor, s6-40%	Asynchronous, single-phase with capacitor, s6-40%
Dimensions and weight of the machine
Machine dimensions (length x width x height), mm	860 × 520 × 250	920 × 585 × 330
Machine weight, kg	48	73	43	64

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