How to straighten wire at home?

Today I will share with you simple methods on how to straighten wire without having to buy special machines. I want to emphasize that I managed to cope without outside help, moreover, the methods are effective and do not require financial costs.

How to straighten a wire?

Industrial methods
How to straighten without a machine?
Leveling at home

Sometimes when working in workshops or for domestic purposes, pieces of straight wire are required. In this situation, the question arises of how to straighten the wire, because when manufactured in factories, it is packaged in rounded coils - this shape is ergonomic, it facilitates storage and further transportation. To straighten steel, copper or aluminum wire, you should make some effort and use simple devices.

Angel made of wire and beads

A wire angel with beads intertwined looks gentle and airy. For work, take thin and thick wire. A frame is created from thick wire material. Blue beads are strung on a thin wire to fill the outline of the body, red beads are used to fill the neck and arms, and white beads are used to fill the wings and a halo above the head. The craft turns out to be sophisticated and elegant. There is no shame in giving it to friends and family for New Year or Christmas.

Industrial methods

In production conditions, straightening machines are used as straighteners for all types of wire. The process itself is based on two basic techniques.

The first involves distribution by rolling through a block of 5-6 pairs of rollers, arranged in steps in different planes so that each subsequent one is perpendicular to the previous one.

The second method is based on straightening by drawing through a special die.

In most cases, such methods involve a specialized device that allows automatic unwinding of rods from coils.

If the technology features require the use of alloy steel rods or elastic varieties of wire, then preheating of the steel material will be required using high-frequency induction heaters or specialized gas burners.

Wire cloud

A cloud with wire rain looks interesting as a decorative item. The figure is simple, but surprisingly harmonious. The outline of the cloud has an oval, uneven shape, with light waves. At the bottom of the cloud outline there are long pieces of wire with drops formed at the end. The cuts represent rain.

There are many photos of wire products on thematic Internet resources. You can’t take your eyes off some of them; you want to make the same thing and decorate your home with it.

How to straighten without a machine?

At home, the wire is straightened for grounding, lightning protection and some other work. It is unlikely that in everyday life you can find a high-quality roller machine that can straighten wire with a cross-sectional diameter of more than 2 mm - it is expensive, and the process itself is quite labor-intensive. Purchasing special equipment also does not make any sense if the need to unwind the rod is one-time. Therefore, in order to straighten metal wire from a coil or coil, you can use the nodal tension method. For this purpose, a certain sequence of actions should be performed.

One end of the rod is firmly fixed to something bulky, heavy and solid. For example, they wrap it around a power pole or a strong tree with a trunk diameter of at least 25 cm.

After this, the wire is unwound on the ground by hand, stretching it as much as possible. A loop is formed from the other end of the wire unwound in this way and fixed in a device that can be pulled with great force - that is, this device must move a certain distance.

The straightening process itself comes down to slowly stretching a metal workpiece with maximum effort until its shape takes the form of an ideal string.

To secure the resulting straight shape, the wire must be left in this taut state for a short period - from 10 minutes to half an hour.

For such work, you can use a variety of devices - this directly depends on the parameters of the cross-section of the rod. So, for a product with a diameter of less than 2 mm, scrap steel, as well as the combined physical efforts of a couple of strong men, will be more than enough. And also in this case you can use a mechanical winch. But rods with a diameter of 5 mm and above will require much more significant effort - for this they use the dynamic force of a tractor, truck or tow bar of a passenger car.

Please note that straightening a wire with a diameter of more than 5 mm if it is made of alloy steel will require not only tension to the state of a string, but also subsequent stretching. It must be carried out until the rod bursts. Typically, a break occurs at the attachment site at one end of the string - at this moment it is better to be as far as possible from the stretched wire.

Feed rollers for cored wire

Article: 005.020.107 Feed roller 30x10x10 K 1.0–1.2

Feed roller for cored wire with a diameter of 1.0–1.2 mm. K-shaped groove. The dimensions of the roller are 30x10x10. Suitable for semi-automatic welding machines of the PTK MASTER MIG S, MASTER MIG F, MASTER MIG SYNERGY D and PTK RILON MIG GDM series.

Price: 484 RUR

Article: 005.040.124 Feed roller 30x22x10 K 0.8–0.9

Feed roller for cored wire with a diameter of 0.8–0.9 mm. K-shaped groove. The dimensions of the roller are 30x22x10. Suitable for PROFI semi-automatic welding machines MIG 300, MIG 350-1, MIG 350, MIG 500 from the HISTER factory and RILON MIG 250 GS, MIG 250 GDM, MIG 300 GDL, MIG 200 GW.

Price: 431 RUR

Article: 005.040.131 Feed roller 40x32x10 K 0.8–0.9

Feed roller for cored wire with a diameter of 0.8–0.9 mm. K-shaped groove. The dimensions of the roller are 40x32x10. Suitable for semi-automatic welding machines PTC RILON MIG 350 GF, MIG 500 GF, MIG 500 I, MIG 500 F, MIG 500 FW.

Price: 574 RUR

Article: 005.040.118 Feed roller 30x10x12 K 0.8–0.9

Feed roller for cored wire with a diameter of 0.8–0.9 mm. K-shaped groove. The dimensions of the roller are 30x10x12. Suitable for semi-automatic welding machines PROFI MIG 350, MIG 500 and PTK RILON MIG 250 P GDM, MIG 300 P GDL, MIG 300 GN, MIG 300 GD.

Price: 431 RUR

Article: 005.020.105 Feed roller 30x10x10 K 0.8–0.9

Feed roller for cored wire with a diameter of 0.8–0.9 mm. K-shaped groove. The dimensions of the roller are 30x10x10. Suitable for semi-automatic welding machines of the PTK MASTER MIG S, MASTER MIG F, MASTER MIG SYNERGY D and PTK RILON MIG GDM series.

Price: 484 RUR

Leveling at home

Metal wire twisted into coils can conditionally be called smooth. To straighten it, you need to apply a small force to neutralize the curvature of the radius.

If you are dealing with broken remains of material, the task becomes much more complicated. Illiquid balances represent all sorts of zigzags, twisted in different directions from the axis.

However, even in this case, straightening the rods to an even state is possible. There are several effective methods for straightening wire - depending on the degree of complexity, they give different results at the output.

So, in order to straighten the creases on a metal wire, you need to fix both ends of it in your hands and roll it through a thick pipe or door handle with physical effort.

A good effect can be achieved if you place the curved sections on a workbench, then cover them with a wooden beam and start rolling it. This will allow the wire to move freely, and, as a rule, 4-5 such rolling will give the desired effect.

To straighten a copper wire, one end should be secured at a height, and a voluminous load of medium weight should be suspended at the other end - it should not tear the rod. This load must be rotated in a clockwise direction, and then back several times around its axis in each direction.

After 5-10 minutes you can achieve an almost perfect result.

A similar option: fix one side of the rod in a vice, and clamp the other side into the chuck of a drill or screwdriver . In this case, the distribution is carried out due to slow rotation while simultaneously holding the product in a state of strong tension - usually several revolutions are enough for final straightening.

You can also use a screwdriver or drill to straighten short pieces of wire - no more than 30 cm. To do this, in a small wooden block you need to make holes slightly larger than the wire itself and pass one end of the rod through it, fix the other in the chuck and begin to slowly rotate so that the rod was pulled through the hole.

If you have some working skills, you can make a very simple and at the same time budget hand tool with your own hands. You will need a wooden board with parameters 500x120x50 mm in a straight line with a slight indentation to the size of the wire diameter. 5-7 nails with a diameter of 4-5 mm are driven into it, the distance between them directly depends on the size of the workpiece and the degree of its elasticity - for thin wire the gaps should be smaller, for thick wire - larger.

Straightening is done by pulling the wire between the nails along a designated marking line.

See below for information on how to straighten the wire.

Materials and tools

Before mastering a new type of needlework, it is important to stock up on sufficient materials and tools. What may be useful at work:

Wire of different structures and thicknesses (copper, aluminum, chenille wire of different colors, etc.).
Foil, colored paper, shreds, colored threads.
Plasticine of different colors or clay.
Beads, sequins, beads.
Decorative elements, dry twigs of different shapes

To create more complex crafts, you may also need diagrams, detailed instructions and drawings.

A basic set of tools that you will have to work with:

You will need wire cutters for biting off the wire, round nose pliers or pliers for bending and twisting the material.
Soldering iron and tweezers - for soldering thick copper wire (when creating copper jewelry). You will need tin, rosin and a little skill.
A small hammer and anvil are useful for flattening individual parts of the craft.
Sandpaper, fine-grained file.
Scissors are necessary for cutting out elements from paper and fabric.
Scotch tape or electrical tape - for temporarily connecting parts of the craft.

Simple ways to straighten wire at home

Sometimes in the process of repair and other work a perfectly straight wire in the form of a string is required. It is sold in rolls and can be stored rolled up. The RMNT website will tell you how you can straighten wire at home without using special industrial machines.

In industry, special machines are always used to straighten wire, as well as heating methods. At home, it is not practical to buy or make your own wire straightening machine. Most often, this is a one-time or rarely occurring need, so home craftsmen cope with the means at hand.

The easiest way to straighten wire from a coil without special tools looks like this:

The end of the wire is tightly screwed onto something solid and massive. For example, on a power line pole, a metal fence pipe, or a strong tree.
The coil is unwound manually and stretched to its maximum. Serious physical effort will be required!
The second end of the wire, stretched to maximum tension, is also fixed to something that can gradually move. It is advisable to use a winch.
The wire is straightened gradually, with great effort, until it turns into an even string.
The wire must be left in a tense state for at least 10 minutes, or better yet for half an hour, so that it “remembers” the new shape and does not twist again after it is disconnected from the tension points.

Important! To stretch a wire with a diameter of more than 5 millimeters, physical effort alone may not be enough. You will have to use equipment, a tow bar of a car or a mini-tractor.

Important! If a wire with a diameter of more than 5 millimeters is made of alloy steel, it will need to be stretched until the string breaks. It is very important to follow safety rules and move away from the stretched wire.

The method described above is suitable for straightening wire from a coil. If you need to straighten small, twisted pieces, crumpled remains, you can use the following methods:

Hold the wire with both hands and push it through a doorknob or wrap it around a pipe. And just roll the piece, leveling it thanks to tension and physical effort. The main thing is that the door handle or pipe can withstand such a load.
Place a piece of wire on a workbench, press it down with a wooden block and roll it over the surface. The Rmnt.ru portal has already written about how to make a workbench for a garage with your own hands.
Copper wire is soft. You can level it by simply attaching a weight that is not too heavy to the end so as not to tear it, and rotating it clockwise on the wire and back.
Clamp one end of the wire in a vice, and the other in the chuck of an electric drill or screwdriver. You will need to slowly rotate the wire with the tool and keep it under tension the entire time. The main thing for you is to hold on for a few turns; this leveling method is very effective.
Pieces of wire up to 30 centimeters long can be straightened by pulling them through a hole in a wooden block. The hole can also be made with a power tool, and the wire can be rotated in the hole with an electric drill, clamped in the chuck.
You can practically make a machine for straightening pieces of wire by simply hammering nails in a row on a wooden block. The wire is manually pulled between the nails and aligned.

First steps

Wire-based products amaze with their beauty. I would like to join this art and also create something beautiful. However, in order not to encounter the beginner's disappointment syndrome, you need to start with simple crafts, gradually complicating them.

The first steps in weaving can be simple contours of animals, fantasy people, and various objects. For example, to make a simple Christmas tree, it is enough to bend the wire, why bend its halves symmetrically.

If you make blank rings, and then connect them in groups of three to five pieces with another ring, you will get a simple bracelet. A garland of rings will decorate a child's room. Children from preschool age and older are gladly involved in the work of creating wire products.

How to straighten wire at home

Sometimes neat wire rods of not very long length are required. How to align them quickly and perfectly without using a hammer? For such a case, there is a ready-made solution, which will be discussed in this video tutorial.

To make this homemade device, which will free you from the need to crumple the wire in your hands, trying to do the almost impossible, you will need a blank from a 70-gauge angle, three bearings and bolts with nuts for fastening the bearings. Two bearing units are installed stationary, and one can change position. This bearing is used to press the wire against two others during the pulling process. By changing the gap between the bearings, you can gradually narrow the space in which the wire will be located in this process.

How is alignment carried out?

A wire is inserted into the device, clamped in a vice, one end of which is clamped with a screwdriver. By pushing the rotating wire between the rollers and gradually clamping it between them, it is drawn and aligned.

Discussion

Vladimir Skorobogatov 3 years ago

Alexander, I’ve been making fishing floats from burdock cores for several years, they work great. For a river, it is better to put wire on the keel, but it is difficult to straighten a thin vein from a steel cable, maybe you can advise something. If you are interested, you can see the floats in classmates in the group: “homemade float and more.”

2 years ago

It was cool to watch the video and immediately straightened all the wire, with such success it would be faster to take it to the jewelry store for stretching. Since making your device will take much more time and money. I would call the video “Device for aligning wire”, but nothing like “how to quickly and easily align wire.” Because without such a device it is not fast or easy, and the essence of the video is precisely in the device.

Sometimes, for household needs or in the workshop, you need to use pieces of straight wire for work. But the question immediately arises: how to straighten the wire? After all, it is produced in factories and immediately packaged in round coils. This form is very convenient for storage and transportation. Therefore, in order to make a metal wire straight, it is necessary to expend not only some effort, but also use a number of simple devices.

Industrial methods

In production, specialized straight cutting machines are used to straighten almost all types of metal wire. The process is based on two main methods:

straightening by rolling through a system of 5-6 pairs of rollers, which are located sequentially in different planes so that each subsequent pair is perpendicular to the neighboring one;
straightening by drawing through several specially made dies.

As a rule, such machines must have a special device for automatically unwinding wire from coils or coils.

To work with elastic types of wire and alloy steel rod, the production technology involves heating and tempering the steel structure of the workpiece using gas burners or high-frequency inductive heaters.

How an industrial straightening and cutting machine works can be seen in the video:

How to straighten wire without a machine

Unfortunately, at home, making a good roller machine capable of straightening wire with a diameter of over 2 mm is quite expensive and labor-intensive. Moreover, if the need for a straight wire rod is one-time. An example of one of these devices can be seen in the photo.

Therefore, in order to straighten the metal wire from the coil, it is worth using the most common method of force stretching, for this you must be guided by the following sequence:

First you need to firmly fix one end of the wire in something massive and solid. To do this, you can wrap its end around the base of a power line pole or a strong tree with a trunk diameter of at least 25 centimeters.
Next, we manually unwind the coil on the ground and, if possible, stretch it as much as possible.
At the second end of the unwound wire we make a loop and secure it in a device capable of pulling it with force, that is, moving it a certain distance.
The straightening process itself consists of slowly stretching the metal wire with great force until it becomes shaped like an ideal string. To secure the straight shape, you can leave it in this tense state for some short time, from about 5 to 30 minutes.

Wire without wires. Part 2: Wire Toolkit

I am sincerely convinced: to create a worthwhile thing from wire, you don’t have to buy expensive branded tools. The main thing is that they never let you down. And this article was written to suggest how to choose reliable economy class assistants.

Of course, to work with copper or silver-plated wire, you need a high-quality tool and at the same time a delicate one. But a high price is not a guarantee. In any case, all purchases need to be checked at the counter, held in your hands, tested on pieces of wire you brought with you, and see how successfully the chosen tool copes with its tasks. What are they, tasks?

Round nose pliers are used to create bends on wire, loops, curly, geometric elements and spirals, as well as rings and springs. A sign of ideal round pliers is that each of the pair of jaws must be absolutely round in cross-section. In addition, the diameter of both should also be the same. About the same as my round nose pliers, although they are also far from the standard

While I found them, I tried different ones, including huge and long ones, but terribly uncomfortable (the first ones on the left in the photo below), professional ones for jewelers, which not only are uncomfortable to hold in your hand, but also the pliers are uneven and unequal (second from the left ) and my very first round nose pliers (black with yellow trim) - for 50 rubles. purchased at your local hardware store.

Pliers are needed both for loosening rings when paired with pliers, and for firmly gripping the wire when working with it, as well as for curling the wire into a “snail”, forming a triangular or square bend. Ideally, pliers should have a smooth inner surface so as not to scratch the wire, or with removable nylon pads, which are often used to straighten twisted wire. But you can simply wrap regular pliers with grooved internal pads with a woven-backed adhesive plaster, which is sold at any pharmacy.

Here are my scary, scary pliers!

True, I don’t use them anymore. Personally, my favorite pliers are , a type of narrow-nosed pliers/thin-nose pliers with curved jaws. It is this curved shape that is very convenient for crawling under beads or woven wires.

To cut wire, it is better not to use end cutters , which give a rough, unsightly cut. It is more convenient to use side cutters , which can “bite off” the wire even in inaccessible places. And it is important that the side cutters can bite the wire so that the cut is straight and not flattened. Mine can do that!

End cutters are on the left, side cutters are on the right I’m kidding, I think everyone knows the difference perfectly well

If you manage to find inexpensive side cutters from the professional series (mine is from China, of course, but they served me well for several years until they became chipped, now I’m going to try Micron cutters), consider yourself lucky, because such a tool is made of durable alloys, easily cutting thin metal-containing bases - jewelry studs, pins, wire and metallized cables. True, if you are cutting steel, be prepared for the fact that even professional cutters will become chipped - like mine.

If you are doing forging, you will need a hammer - always with flat platforms, so as not to injure the material. For added safety, you can also cover them with adhesive tape. In addition to the hammer, there is an anvil , which can be successfully replaced by any other heavy metal object with a flat surface, for example, a piece of rail (if there is one lying around somewhere, let me know!) or a large sledgehammer.

To file uneven and unsightly ends of the wire, you need a needle file (jewelry or diamond - ideally) or a whetstone for sharpening knives; sometimes it is more convenient to use a glass manicure file.

From bottom to top: a nail file, a wood file and a jewelry file (of an interesting shape - not round, but slightly flattened)

Finally, stock up on a variety of cylindrical objects of varying diameters to create curves, rings, curls, and bases for rings and bracelets.

Tips: 1. sand new round-nosed pliers, pliers and duckbills thoroughly with sandpaper or even a file in those places where they will come into contact with the wire, so that irregularities and roughness do not scratch the material

2. Having gotten used to the new tool, remove it from it and throw away the metal inserts in the handles that are there so that the tool literally does not close its “mouth”. I don’t argue, sometimes it’s convenient, but mostly it interferes with work

I also have this tool -

round pliers with one jaw and a nylon nozzle on the other. They are convenient for making rings, but after using it, I still make rings using ordinary pliers. Not because I'm a conservative, it just seems that a special tool is unnecessary.

For anyone interested, I can tell you how to make a wire winder yourself - our Russian answer to a gizmo - again, a special device from America that twists wire into a spring. I didn’t come up with the home version, I found it somewhere on the Internet. In general, add yourself to the circle and contact us. Thank you for your attention! And, of course, I need your feedback like air!

How to straighten thick wire quickly and easily

How to straighten thick wire

Thick steel wire (wire rod) is used for various purposes; it is used to strengthen poles and is used for welding metal structures. Very often you have to straighten a thick wire, however, given its rather large diameter, this is quite problematic.

This article from the construction magazine samastroyka.ru will tell you how to quickly straighten thick wire at home.

What you need to straighten the wire

Aligning steel wire with a diameter of 4-6-8 mm is not so easy. This is especially difficult to do at home, where often there is nothing at hand except a hammer and a vice. But still, if you try, you can quickly carry out this procedure without resorting to any specialized means.

So, to align thick wire, we will need:

A small piece of log (50 cm long);
Electric drill;
Long wood drill. It is very important that the diameter of the drill be slightly larger than the diameter of the steel wire that needs to be aligned. Also, the length of the drill must be sufficient to make a through hole in the log;
Winch.

As for the winch, it can be replaced with a car. The point is to create a pulling force to straighten the thick wire, since doing this by hand will be impossible.

How to straighten thick wire

Let's look at the step-by-step process of straightening wire with a diameter of 4-6 mm at home:

First, take a small piece of log, and closer to the edge, drill a through hole in it. As mentioned earlier, the hole should be such that the wire can easily fit through it.

We will tie a cable to the other end of the log with ties, which will need to be hooked to the post. During the alignment process, the wire will be pulled through the log. Therefore, the support to which the cable is fixed must be quite reliable.

Then we will pass the end of the wire through the log and connect it to the winch. If you don’t have a winch at hand, you can throw a wire on a car tow bar. To do this, the end of the wire is pulled into a loop or an ear clamp like this is made by welding.

When everything is securely fastened, you can begin to align the wire. To do this, the wire is pulled through a hole in the log at a slight angle. As a result, the thick wire will be almost perfectly smooth, and it can be conveniently used in work.

It is simply impossible to straighten thick wire of sufficient length, for example, using a hammer. But, with such a simple device, you can always straighten a thick wire without putting in a lot of effort and a lot of time.

Feed rollers for aluminum wire

Article: 005.040.116 Feed roller 30x10x12 U 1.0–1.2

Feed roller for aluminum wire with a diameter of 1.0–1.2 mm. U-shaped groove. The dimensions of the roller are 30x10x12. Suitable for semi-automatic welding machines PTC RILON MIG 250 P GDM, MIG 300 P GDL.

Price: 431 RUR

Article: 005.040.111 Feed roller 40x32x10 U 1.0–1.2

Feed roller for aluminum wire with a diameter of 1.0–1.2 mm. U-shaped groove. The dimensions of the roller are 40x32x10. Suitable for semi-automatic welding machines PTC RILON MIG 350 GF, MIG 500 GF, MIG 500 I, MIG 500 F, MIG 500 FW.

Price: 520 RUR

Article: 005.040.130 Feed roller 40x32x10 U 1.2–1.6

Feed roller for aluminum wire with a diameter of 1.2–1.6 mm. U-shaped groove. The dimensions of the roller are 40x32x10. Suitable for semi-automatic welding machines PTC RILON MIG 350 GF, MIG 500 GF, MIG 500 I, MIG 500 F, MIG 500 FW.

Price: 520 RUR

Article: 005.040.123 Feed roller 30x22x10 U 1.0–1.2

Feed roller for aluminum wire with a diameter of 1.0–1.2 mm. U-shaped groove. The dimensions of the roller are 30x22x10. Suitable for semi-automatic welding machines PTC RILON MIG 250 GDM, MIG 300 GDL.

Price: 431 RUR

Article: 005.040.121 Feed roller 30x22x10 U 0.6–0.8

Feed roller for aluminum wire with a diameter of 0.6–0.8 mm. U-shaped groove. The dimensions of the roller are 30x22x10.

Article: 005.040.115 Feed roller 30x10x12 U 0.8–1.0

Feed roller for aluminum wire with a diameter of 0.8–1.0 mm. U-shaped groove. The dimensions of the roller are 30x10x12. Suitable for semi-automatic welding machines PTK RILON MIG 300 GD.

Price: 431 RUR

Article: 005.020.101 Feed roller 30x10x10 U 0.8–1.0

Feed roller for aluminum wire with a diameter of 0.8–1.0 mm. U-shaped groove. The dimensions of the roller are 30x10x10. Suitable for semi-automatic welding machines of the PTK MASTER MIG S and PTK RILON MIG GDM series.

Price: 484 RUR

How to Manually Align and Straighten Wire

Industrial methods

In production, specialized straight cutting machines are used to straighten almost all types of metal wire. The process is based on two main methods:

straightening by rolling through a system of 5-6 pairs of rollers, which are located sequentially in different planes so that each subsequent pair is perpendicular to the neighboring one;
straightening by drawing through several specially made dies.

As a rule, such machines must have a special device for automatically unwinding wire from coils or coils.

How an industrial straightening and cutting machine works can be seen in the video:

How to straighten wire without a machine

Therefore, in order to straighten the metal wire from the coil, it is worth using the most common method of force stretching, for this you must be guided by the following sequence:

First you need to firmly fix one end of the wire in something massive and solid. To do this, you can wrap its end around the base of a power line pole or a strong tree with a trunk diameter of at least 25 centimeters.
Next, we manually unwind the coil on the ground and, if possible, stretch it as much as possible.
At the second end of the unwound wire we make a loop and secure it in a device capable of pulling it with force, that is, moving it a certain distance.
The straightening process itself consists of slowly stretching the metal wire with great force until it becomes shaped like an ideal string. To secure the straight shape, you can leave it in this tense state for some short time, from about 5 to 30 minutes.

A fairly wide range of devices can be used as a tensioning device, depending on the diameter of the metal wire. So, for a wire 2-3 mm in diameter, a steel scrap with the effort of two strong men or the use of a manual mechanical winch may be enough. But straightening wire for a diameter of 5 mm or more will require much significant effort and for this you will need to use either the towbar of a personal car, or the dynamic force of a tractor or truck.

It is worth keeping in mind that straightening a wire with a diameter of more than 5 mm, made of alloy steel, will require not just tension to the shape of the string, but stretching until the wire breaks. As a rule, the rupture occurs at the attachment point on one of the ends, and for safety reasons you should not be near the stretched wire.

What is a feed roller?

The feed roller is a replaceable element of the feed mechanism of a semi-automatic MIG/MAG welding machine, which is selected in accordance with the type of welding wire, its diameter, overall dimensions of the rollers and the machine itself.

The feed rollers are made of alloy steel. The most commonly used are solid ( 1 ) rollers with knurling and conical smooth grooves. The second type is compound ( 2 ), which consist of two feed rollers with chamfers and knurling along the chamfer.

What you need to straighten the wire

So, to align thick wire, we will need:

A small piece of log (50 cm long);
Electric drill;
Long wood drill. It is very important that the diameter of the drill be slightly larger than the diameter of the steel wire that needs to be aligned. Also, the length of the drill must be sufficient to make a through hole in the log;
Winch.

As for the winch, it can be replaced with a car. The point is to create a pulling force to straighten the thick wire, since doing this by hand will be impossible.

Wire feeders

Article number: 005.040.164 Wire feeder WZ-SSJ

4-roller metal wire feeder for semi-automatic welding PROFI MIG 350 and MIG 500 from the HISTER factory. Suitable for rollers with dimensions 30x22x10 when using solid metal or cored wire. The delivery set includes two feed rollers for steel wire with a diameter of 1.0–1.2 mm.

Price: RUB 10,585

Article: 005.040.163 Wire feeder 15SSJ-DA04

4-roller metal wire feeder for semi-automatic welding machines PROFI MIG 350-1 from the HISTER factory. Suitable for rollers with dimensions 30x22x10 when using solid metal or cored wire. The delivery set includes two feed rollers for steel wire with a diameter of 1.0–1.2 mm.

Price: RUB 9,938

Article: 005.040.162 Wire feeder 15SSJ-A

2-roller metal wire feeder for PROFI semi-automatic welding machines MIG 200, MIG 250 and MIG 300 from the HISTER factory. Suitable for rollers with dimensions 30x22x10 when using solid metal or cored wire. The delivery set includes one feed roller for steel wire with a diameter of 0.8–1.0 mm.

Price: RUB 6,441

Article number: 005.040.161 Wire feeder 45SSJ29-D

2-roller metal wire feeder for semi-automatic welding machines PTK MASTER series F and SYNERGY D. Suitable for rollers with dimensions 30x10x10 when using all-metal or flux-cored wire. The delivery set includes one feed roller for steel wire with a diameter of 0.8–1.0 mm.

Price: RUR 3,297

Article: 005.040.152 Wire feeder 63SSJ02R

2-roller metal wire feeder for semi-automatic welding machines. Suitable for rollers with dimensions 30x22x10 when using solid metal or cored wire. The engine is located on the right.

Price: RUR 6,525

Article: 005.040.155 Wire feeder 77SSJ05R

4-roller metal wire feeder for semi-automatic welding machines. Suitable for rollers with dimensions 40x32x10 when using solid metal or cored wire. The engine is located on the right.

Price: RUB 13,475

Article: 005.040.156 Wire feeder 77SSJ05L

4-roller metal wire feeder for semi-automatic welding machines. Suitable for rollers with dimensions 40x32x10 when using solid metal or cored wire. The engine is located on the left.

Price: RUB 13,475

Article: 005.040.153 Wire feeder 63SSJ02L

2-roller metal wire feeder for semi-automatic welding machines. Suitable for rollers with dimensions 30x22x10 when using solid metal or cored wire. The engine is located on the left.

Price: RUR 6,525

Article: 005.040.157 Wire feeder mechanism 48024040

2-roller wire feeder for semi-automatic welding machines with a plastic body. Suitable for rollers with dimensions 30x10x15 when using solid metal or cored wire.

Price: RUB 3,900

Article: 005.020.152 Wire feeder SG 4SSJ29

2-roller metal wire feeder for semi-automatic welding machines PTK MASTER S series. Suitable for rollers with dimensions 30x10x10 when using all-metal or flux-cored wire. The engine is located on the left.

Price: RUR 4,526

How to straighten a wire: a homemade device

How is alignment carried out?

Wire flowers

Like any creative activity, working with wire material develops children’s motor skills, memory, ability to logic, fantasy, imagination, perseverance, introduces them to creativity, and helps them understand the world around them.

A thin wire is suitable for children's hands; it is easy to bend and deform. At the beginning of work, a flower with a stem is drawn on paper; during the work process, the blank is applied to the template for comparison. To strengthen the stem, it is wrapped with a double fold of wire. The center of the flower is a ring, the petals are wire wrapped around the ring in waves.

Gromovod

- accessible and inexpensive
— quick installation
- always in stock
— quick registration
— discounts from 5 days

- folding tripod base
- one person management
- ease of use
- light and durable
— buying as a set is cheaper!

- alignment of wire in coils
— electrolytic galvanization Fe/Zn12/C/T2
- control both manually and remotely
— bearings do not require lubrication
— thermal protection of electric motors from overload

A truly reliable device that has never let me down. And believe me, we have enough work for him.

The price won him over. Or more precisely, value for money. So far it hasn't let me down, it works fine.

There were fears at the beginning, but completely in vain. A normal workhorse. The further it goes, the more it makes our work easier.

Still have questions? Just leave your number to receive a free consultation. Or call right now! We are available on Whatsapp, Viber and Telegram.

Working techniques

Various weaving techniques help create a wide variety of products. Among the variety of methods for working with wire, several basic techniques can be distinguished:
Decorative weaving with the addition of beads and bugles. You can create various interesting crafts from beads and wire. Unlike fishing line, which can break, the wire base holds its shape well and bends well in any desired direction.
The technique of twisting in the form of a spiral and other curls allows you to make unique products. The emergence of this twisting technique gave impetus to jewelry delights. They began to weave expensive jewelry and luxury items from silver and gold wire.
Ganutel involves mixing wire with silk threads to create a variety of flower crafts using pearls, beads, rhinestones or precious stones.
The filigree technique makes it possible to produce openwork interior items and decorations.

Experienced craftsmen can sometimes use several techniques in their work to make one product. They specifically use this solution. The important thing here is not to overload the result in the end.

Christmas tree

A Christmas tree made of wire will look good in any home or office interior. Even a small tree can transform an ordinary work environment into a festive one.

To make it you need:

thick wire
scissors
scotch
garland

Step-by-step instruction:

Begin to perform from the bottom tier. A piece of wire is bent into a circle shape and secured with tape.
Then they continue to bend in a spiral, gradually decreasing each subsequent turn.
On the last circle, the end of the wire must be directed upward and used to form the top.
The spiral is aligned on all sides so that there are even edges. It is necessary that the lower tier be flat for the stability of the structure.

The Christmas tree can be placed either on a table or on a shelf, or decorated with a garland.

The construction of such a Christmas tree will take only a couple of hours. But the New Year's mood will be guaranteed.

Wire weaving is a fascinating hobby, by doing which everyone gets the opportunity to create unusual and unique things.

It develops creative thinking and allows you to open up, showing others the results of hard work. It is only important to know and remember that perseverance and developed imagination are the main allies in this matter.

Interior

Anyone who dreams of creating the furnishings of their home so that it becomes vibrant, varied, and uniquely designed can make unusual decorative items from wire themselves. The material can very easily be given any desired shape.

Wire is used to make various decorative items that are suitable for different styles.

Without experience, you can make an unusual wall decoration yourself. You need to have thick wire and a pattern diagram. The result will be an original photo frame, interesting figures of animals or birds.

Hanging wire figurines of anchor starfish and fish will look harmonious in the bathroom.

A non-standard look at weaving will help you create many different unique and practical things.

Decorations

Making jewelry is a very interesting activity, but very labor-intensive. The craftsman must have significant experience and show maximum concentration in the process of making jewelry. First attempts do not always end in success.

When creating jewelry, beads are most often used. The beads are placed on a wire to create a bracelet with a unique design.

Craftsmen use copper to create unusual ethnic jewelry, in which stones or beads are inserted into the frame.

You can create any type of jewelry: earrings, bracelets, pendants, rings and brooches. A variety of weaving techniques, adding bright stones and other decorative elements allows you to create almost any decoration for all occasions.